passenger air bag2.pdf

60–26

SUPPLEMENTAL RESTRAINT SYSTEM

–

INSTRUMENT PANEL PASSENGER AIR BAG ASSY

600C2–02

DISPOSAL

HINT:

When scrapping vehicle equipped with an SRS or disposing of a instrument panel passenger airbag assy,

always first deploy the airbag in accordance with the procedure described below. If any abnormality occurs

with the airbag deployment, contact the SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC.

CAUTION:

Never dispose of a instrument panel passenger air-

bag assy which has an undeployed airbag.

The airbag produces a sizeable exploding sound

when it deploys, so perform the operation out of

doors and the place where it will not create a nuisance

to nearby residents.

When deploying the airbag, always use the specified

SST (SRS Airbag Deployment Tool). Perform the op-

eration in a place away from electrical noise.

When deploying an airbag, perform the operation at

least 10 m (33 ft) away from the instrument panel pas-

senger airbag assy.

SST

The instrument panel passenger airbag assy is very

hot when the airbag is deployed, so leave it alone for

at least 30 minutes after deployment.

H40004

Use gloves and safety glasses when handling a

instrument panel passenger airbag assy with the

deployed airbag.

Always wash your hands with water after completing

the operation.

Do not apply water, etc. to a instrument panel passen-

ger airbag assy with the deployed airbag.

DISPOSE INSTRUMENT PANEL PASSENGER AIR

BAG ASSY (WHEN SCRAPPING VEHICLE

DEPLOYMENT METHOD)

HINT:

Prepare a battery for the power source to deploy the airbag.

(a)

Check the function of SST (See step 1–(a) on page

60–14 ).

H40005

2004 COROLLA (RM1037U)

Author:

Date:

1640

60–27

SUPPLEMENTAL RESTRAINT SYSTEM

–

INSTRUMENT PANEL PASSENGER AIR BAG ASSY

(b)

Disconnect the airbag connector.

(1)

Remove the instrument panel sub–assy lower.

NOTICE:

When handling the airbag connector, take care not to dam-

age the airbag wire harness.

(2)

Disconnect the airbag connectors.

H42049

(c)

Set SST.

(1)

Connect the connectors of the 2 SST to the instru-

ment panel passenger airbag assy connectors.

SST

09082–00700, 09082–00780

NOTICE:

To avoid damaging the SST connector and wire harness,

do not lock the secondary lock of the twin lock.

SST

H42047

(2)

Move the SST at least 10 m (33 ft) away from the

front of the vehicle.

(3)

Close all the doors and windows of the vehicle.

NOTICE:

Take care not to damage the SST wire harness.

(4)

Battery

Connect the red clip of the SST to the battery posi-

tive (+) terminal and the black clip to the negative (–)

terminal.

SST

10 m (33 ft) or more

(d)

Deploy the airbag.

(1)

H40007

Check that no one is inside the vehicle or within 10

m (33 ft) area around the vehicle.

(2)

Press the SST activation switch and deploy the air-

bag.

HINT:

The airbag deploys simultaneously when the LED of the SST

activation switch lights up.

(e) Dispose the instrument panel passenger airbag assy.

CAUTION:

The instrument panel passenger airbag assy is very

hot when the airbag is deployed, so leave it for at least

30 minutes after deployment.

Use gloves and safety glasses when handling a

instrument panel passenger airbag assy with the

deployed airbag.

Always wash your hands with water after completing

the operation.

Do not apply water, etc. to a instrument panel passen-

ger airbag assy with the deployed airbag.

2004 COROLLA (RM1037U)

Author:

Date:

1641

60–28

SUPPLEMENTAL RESTRAINT SYSTEM

–

INSTRUMENT PANEL PASSENGER AIR BAG ASSY

When moving a vehicle for scrapping which has a

instrument panel passenger airbag assy with the

deployed airbag, use gloves and safety glasses.

HINT:

When scrapping a vehicle, deploy the airbag and scrap the ve-

hicle with the instrument panel passenger airbag assy being

installed.

2. DISPOSE INSTRUMENT PANEL PASSENGER AIR

BAG ASSY (WHEN DISPOSING OF AIRBAG

ASSEMBLY DEPLOYMENT METHOD)

NOTICE:

When disposing of the instrument panel passenger

airbag assy only, never use the customer’s vehicle to

deploy the airbag.

Be sure to follow the procedure given below when de-

ploying the airbag.

HINT:

Prepare a battery for the power source to deploy the airbag.

(a) Remove the instrument panel passenger airbag assy

(See page 60–25 ).

CAUTION:

When removing the instrument panel passenger air-

bag assy, work must be started 90 seconds after the

ignition switch is turned to the ”LOCK” position and

the negative (–) terminal cable is disconnected from

the battery.

Store the instrument panel passenger airbag assy

with the airbag deployment side facing upward.

(b) Using a service–purpose wire harness for the vehicle, tie

down the instrument panel passenger airbag assy to the

tire.

Wire harness: Stripped wire harness section

1.25 mm 2 or more (0.0019 in. 2 or more)

CAUTION:

If the instrument panel passenger airbag assy is tied down

with too thin wire harness, it may snap. This is highly dan-

gerous. Always use a wire harness which is at least 1.25

mm 2 (0.0019 in. 2 ).

HINT:

To calculate the area of the stripped wire harness section:

Area = 3.14 X (Diameter) 2 divided by 4

H42044

Wire Harness

Diameter

Stripped Wire Harness Section

H40008

2004 COROLLA (RM1037U)

Author:

Date:

1642

60–29

SUPPLEMENTAL RESTRAINT SYSTEM

–

INSTRUMENT PANEL PASSENGER AIR BAG ASSY

(1)

Install the 2 nuts to the instrument panel passenger

airbag assy.

H42023

(2) Wind the wire harness around the brackets, as

shown in the illustration.

(3) Position the instrument panel passenger airbag

assy inside the tire with the airbag deployment side

facing inside.

Tire size: Must exceed the following dimensions–

Width: 185 mm (7.28 in.)

Inner diameter: 360 mm (14.17 in.)

H42024

CAUTION:

Make sure that the wire harness is tight. It is very dangerous if the loosened wire harness re-

sults in the instrument panel passenger airbag assy coming free due to the shock from the air-

bag deployment.

Always tie down the instrument panel passenger airbag assy with the airbag deployment side

facing inside.

NOTICE:

The tire will be marked by the airbag deployment, so use a redundant tire.

Inner

Diam.

Width

Wheel

H40311

2004 COROLLA (RM1037U)

Author:

Date:

1643

60–30

SUPPLEMENTAL RESTRAINT SYSTEM

–

INSTRUMENT PANEL PASSENGER AIR BAG ASSY

(c)

Check the function of SST (See step 1–(a) on page

60–14 ).

Battery

SST

H40005

(d)

Place tires.

(1)

Place at least 2 tires under the tire to which the

instrument panel passenger airbag assy is tied.

(2)

Place at least 2 tires over the tire to which the instru-

ment panel passenger airbag assy is tied. The top

tire should have the wheel installed.

Tires

(5 or more)

H40015

(3)

Tie the tires together with 2 wire harness.

CAUTION:

Make sure that the wire harness is tight. It is very danger-

ous if loosened wire harness result in the tires coming free

due to the shock from the airbag deploying.

HINT:

Place the SST connector and wire harness inside tires. Secure

at least 1 m (3 ft) of slack for the wire harness.

H40016

(e)

Set SST.

Connect the connectors of the 2 SST to the instrument

panel passenger airbag assy connector.

SST

Instrument Panel

Passenger Airbag Assy

09082–00700, 09082–00780

Battery

NOTICE:

To avoid damaging the SST connector and wire harness,

do not lock the secondary lock of the twin lock.

(f)

SST

Deploy the airbag.

(1)

Connect the SST red clip to the battery positive (+)

terminal and the black clip to the battery negative

(–) terminal.

10 m (33 ft) or more

H40017

(2)

Check that no one is within 10 m (33 ft) radius

around the tire which the instrument panel passen-

ger airbag assy is tied to.

(3)

Press the SST activation switch and deploy the air-

bag.

HINT:

The airbag deploys simultaneously when the LED of the SST

activation switch lights up.

2004 COROLLA (RM1037U)

Author:

Date:

1644

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