Dodge Dakota 2003 - Sam Naprawiam ENG.pdf

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daimler-chrysler
GROUP TAB LOCATOR
0
2
3
5
Brakes
6
Clutch
7
Cooling
8A
Audio
8B
8E
8F
8G
8H
Horn
8I
8J
8L
Lamps
8M
8N
8O
8P
8Q
8R
8W
Wiring
9
Engine
11
13
14
19
21
22
23
Body
24
25
Service Manual Comment Forms
(Rear of Manual)
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DR
INTRODUCTION
1
INTRODUCTION
TABLE OF CONTENTS
page
page
VEHICLE SAFETY CERTIFICATION LABEL
DESCRIPTION ..........................1
VEHICLE IDENTIFICATION NUMBER
DESCRIPTION ..........................2
VEHICLE EMISSION CONTROL INFORMATION
(VECI)
DESCRIPTION ..........................3
BODY CODE PLATE
DESCRIPTION ..........................4
INTERNATIONAL VEHICLE CONTROL &
DISPLAY SYMBOLS
DESCRIPTION - INTERNATIONAL SYMBOLS . . . 6
FASTENER IDENTIFICATION
DESCRIPTION ..........................6
FASTENER USAGE
DESCRIPTION - FASTENER USAGE .........9
THREADED HOLE REPAIR
DESCRIPTION - THREADED HOLE REPAIR ....9
METRIC SYSTEM
DESCRIPTION ..........................9
TORQUE REFERENCES
DESCRIPTION .........................11
VEHICLE SAFETY
CERTIFICATION LABEL
DESCRIPTION
A vehicle safety certification label (Fig. 1) is
attached to every DaimlerChrysler Corporation vehi-
cle. The label certifies that the vehicle conforms to all
applicable Federal Motor Vehicle Safety Standards.
The label also lists:
²
Month and year of vehicle manufacture.
Gross Vehicle Weight Rating (GVWR). The gross
front and rear axle weight ratings (GAWR’s) are
based on a minimum rim size and maximum cold tire
inflation pressure.
²
Vehicle Identification Number (VIN).
²
Type of vehicle.
Fig. 1 VEHICLE SAFETY CERTIFICATION LABEL -
TYPICAL
²
Type of rear wheels.
²
Bar code.
²
Month, Day and Hour (MDH) of final assembly.
²
Paint and Trim codes.
Country of origin.
The label is located on the driver-side door shut-
face.
²
²
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2
INTRODUCTION
DR
VEHICLE IDENTIFICATION
NUMBER
DESCRIPTION
VIN CODING/LOCATIONS
The Vehicle Identification Number (VIN) plate is
located on the lower windshield fence near the left
a-pillar (Fig. 2). The VIN contains 17 characters that
provide data concerning the vehicle. Refer to the VIN
decoding chart to determine the identification of a
vehicle.
The VIN is also imprinted on the:
²
Body Code Plate.
²
Equipment Identification Plate.
²
Vehicle Safety Certification Label.
Fig. 2 VIN LOCATION
Frame rail.
To protect the consumer from theft and possible
fraud the manufacturer is required to include a
Check Digit at the ninth position of the VIN. The
check digit is used by the manufacturer and govern-
ment agencies to verify the authenticity of the vehi-
²
1 - DASH PANEL
2 - VIN CODE PLATE
cle and official documentation. The formula to use
the check digit is not released to the general public.
POSITION
INTERPRETATION
CODE = DESCRIPTION
1
Country of Origin
1 = Manufactured By DaimlerChrysler Corporation
3 = Manufactured By DaimlerChrysler De Mexico
2
Make
D = Dodge
3
Vehicle Type
2 = Incomplete with Side Airbag
3 = Truck with Side Airbag
6 = Incomplete Less Side Airbag
7 = Truck Less Side Airbag
4
Gross Vehicle Weight Rating
G = 5,001-6000 lbs.
H = 6,001-7,000 lbs.
J = 7,001-8,000 lbs.
K = 8,001-9,000 lbs.
L = 9,001-10,000 lbs.
M = 10,001-14,000 lbs.
W = Buses/Incomplete Vehicles with Hydraulic Brakes
5
Vehicle Line
A = Ram Pickup 4X2
U = Ram Pickup 4X4
6
Series
1 = 1500
2 = 2500
3 = 3500 Less Dual Rear Wheels
4 = 3500 With Dual Rear Wheels
7
Body Style
6 = Conventional Cab
8 = Quad Cab Full Rear Doors
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DR
INTRODUCTION
3
VEHICLE IDENTIFICATION NUMBER (Continued)
POSITION
INTERPRETATION
CODE = DESCRIPTION
8
Engine
K = 3.7L 6 cyl. MPI Gasoline
N = 4.7L 8 cyl. MPI Gasoline
D = 5.7L 8 cyl. SMPI Gasoline
6 = 5.9L 6 cyl. Turbo Diesel
C = 5.9L 6 cyl. Turbo Diesel High Output
W = 8.0L 10 cyl. MPI Gasoline
Z = 5.9L 8 cyl. SMPI Gasoline Light Duty
9
Check Digit
0 through 9 or X
10
Model Year
3 = 2003
11
Plant Location
S = Dodge City
G = Saltillo
J = St. Louis (North)
12 thru 17
Vehicle Build Sequence
VEHICLE EMISSION CONTROL
INFORMATION (VECI)
DESCRIPTION
All models have a Vehicle Emission Control Infor-
mation (VECI) Label. DaimlerChrysler permanently
attaches the label in the engine compartment (Fig.
3). The label cannot be removed without defacing
label information and destroying label.
The label contains the vehicle’s emission specifica-
tions and vacuum hose routings. All hoses must be
connected and routed according to the label.
The label also contains an engine vacuum sche-
matic. There are unique labels for vehicles built for
sale in the state of California and the country of
Canada. Canadian labels are written in both the
English and French languages.
The VECI label contains the following:
²
Engine family and displacement
Fig. 3 VEHICLE EMISSIONS CERTIFICATION
INFORMATION LABEL
1 - VECI LABEL LOCATION
2 - RADIATOR SUPPORT
²
Evaporative family
²
Emission control system schematic
²
Certification application
²
Engine timing specifications (if adjustable)
²
Idle speeds (if adjustable)
²
Spark plug and gap
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4
INTRODUCTION
DR
BODY CODE PLATE
DESCRIPTION
The Body Code Plate (Fig. 5) is located on the right
front hydroform fender rail just behind the headlight
assembly (Fig. 4). There are seven lines of informa-
tion on the body code plate. Lines 5, 6, and 7 are not
used to define service information. Information reads
from left to right, starting with line 4 in the center of
the plate to line 1 at the bottom of the plate.
The last code imprinted on a vehicle code plate will
be followed by the imprinted word END. When two
vehicle code plates are required, the last available
spaces on the first plate will be imprinted with the
letters CTD (for continued).
When a second vehicle code plate is necessary, the
first four spaces on each row will not be used because
of the plate overlap.
Fig. 5 BODY CODE PLATE
1 - PRIMARY PAINT
2 - SECONDARY PAINT
3 - TRANSMISSION CODE
4 - VEHICLE MODEL NUMBER
5 - ENGINE CODE
6 - INTERIOR TRIM CODE
7 - VEHICLE IDENTIFICATION NUMBER
8 - TAILGATE CODE
9 - CARGO BOX CODE
10 - TAILGATE TRIM CODE
11 - BODY-IN-WHITE SEQUENCE
12 - MARKET CODE
13 - SPECIES CODE
14 - PAINT PROCEDURE
15 - VEHICLE ORDER NUMBER
BODY CODE PLATE—LINE 4
DIGITS 1 THROUGH 12
Vehicle Order Number
DIGITS 13, 14, AND 15
Transmission Codes
²
DGT = 4–speed Automatic (46RE)
²
DG4 = 4–speed Automatic (45RFE)
²
DGP = 4–speed Automatic (47RE)
²
DG8 = 4–speed Automatic (48RE)
²
DDC = 5–speed Manual (NV3500)
Fig. 4 BODY CODE PLATE LOCATION
1 - FENDER
2 - RADIATOR CROSSMEMBER
3 - HYDROFORM FENDER RAIL
4 - RIVOT (2)
5 - BODY CODE PLATE
²
DDP = 5–speed Manual (NV4500)
²
DEE = 6–speed Manual (NV5600)
DIGITS 16, 17, AND 18
Car Line Shell
²
DR1=15004X2
²
DR6=15004X4
²
DR2=25004X2
²
DR7=25004X4
²
DR3=35004X2
²
DR8=35004X4
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