KYMCO S7000 Bet & Win 250 Service Manual.pdf
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28570 KB
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1
. GENERAL INFORMATION
Bet & Win 250
1
1
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
GENERAL INFORMATION
__________________________________________________________________________________
ENGINE SERIAL NUMBER--------------------------------------------- 1-1
SPECIFICATION---------------------------------------------------------- 1-2
SERVICE PRECAUTIONS----------------------------------------------- 1-3
TORQUE VALUES ------------------------------------------------------- 1-7
TOOLS --------------------------------------------------------------------- 1-8
LUBRICATION POINTS------------------------------------------------- 1-9
CABLE & HARNESS ROUTING----------------------------------------- 1-11
WIRING DIAGRAM-------------------------------------------------------------------1-16
TROUBLESHOOTING -------------------------------------------------- 1-17
1-0
1
. GENERAL INFORMATION
Bet & Win 250
SERIAL NUMBER
Vehicle Identification Serial Number
Location of Frame Serial Number
Location of Engine Serial Number
1-1
1
. GENERAL INFORMATION
Bet & Win 250
SPECIFICATIONS
Cooling Type
Water cooling
Name & Model No.
SH50CA
Motorcycle Name & Type
B&W250
Overall length
2000mm
Overall width
750mm
Air cleaner type & No Paper element, wet
Fuel capacity 10.5 liters
Type CVK
Piston dia. 30
Venturi dia. 30 equivalent
Throttle type Butterfly type
Type CDI
Ignition timing
repeatedly
Contact breaker Non-contact point
t ype
Overall height
1140mm
l
m
Wheel base
1435mm
r
Water cooled
4-stroke,
OHC engine
Engine type
Displacement
249.1cc
Fuel Used
92# nonleaded gasoline
Front wheel
65
l
n
m
Net weight (kg) Rear wheel
93
Total
158
Front wheel
86
Gross weight
(kg)
Rear wheel
127
Total
213
Spark plug
NGK
DPR7EA-9
Front wheel
120/70-12 58P
Tires
Rear wheel
140/70-12 65P
Spark plug gap
0.9mm
Ground clearance
135mm
Battery Capacity
12V10AH
Perform
-
Braking distance (m)
4m/30km/hr
Clutch Type
Dry multi-disc clutch
r
e
m
n
r
-
ance
Min. turning radius
2350mm
Type
Non-stage transmission
Starting system
Starting motor
Operation
Automatic
centrifugal
Type
Type
Gasoline, 4-stroke
Cylinder arrangement
Single cylinder
r
n
Type
Two-stage reduction
Combustion chamber t ype
Semi-sphere
Valve arrangement
O.H.C.
Reduction 1st
0.83~2.2
Bore x stroke (mm)
72.7 x 60
ratio
2nd
6.98
Compression ratio
10.3:1
Front Caster angle
Axle
Connecting rod
Tire pressure
Compression pressure
(kg/cm
_
-rpm)
16.5±2
g
e
e
Max. output (kw/rpm)
13.82/7000
Front
2.00
(kg/cm
_
)
Max. torque (N.m/rpm)
21.75/5500
Rear
2.25
Intake
BTDC
8!
Turning
Left
45!
Port
ABDC
42!
angle
Right
45!
t imin
g
BBDC
33!
Exhaust
Brake system
Front
Disk brake
type
Rear
Disk brake
ATDC
1!
Front
Telescope
Valve
Intake
0.1
g
Suspension
type
clearance (cold)
Rear
Double swing
Exhaust
0.1
Shock absorber
Front
Telescope
Idle speed (rpm)
1450±50rpm
type
Forced pressure &
wet sump
Rear
Double swing
m
Lubrication type
Frame type
Under bone
Oil pump type
Inner/outer rotor
type
Oil filter type
Full-flow filtration
Oil capacity
1.1 liters
1-2
M
e
1
. GENERAL INFORMATION
Bet & Win 250
SERVICE PRECAUTIONS
n
Apply or add designated greases and
lubricants to the specified lubrication
points.
n
Make sure to install new gaskets, O-rings,
circlips, cotter pins, etc. when
reassembling.
n
After reassembly, check all parts for
proper tightening and operation.
n
When tightening bolts or nuts, begin with
larger-diameter to smaller ones at several
times, and tighten to the specified torque
diagonally.
n
When two persons work together, pay
attention to the mutual working safety.
n
Use genuine parts and lubricants.
n
Disconnect the battery negative (-) terminal
before operation.
n
When using a spanner or other tools, make
sure not to damage the motorcycle surface.
n
When servicing the motorcycle, be sure to
use special tools for removal and
installation.
n
After disassembly, clean removed parts.
Lubricate sliding surfaces with engine oil
before reassembly.
n
After operation, check all connecting
points, fasteners, and lines for proper
connection and installation.
n
When connecting the battery, the positive
(+) terminal must be connected first.
n
After connection, apply grease to the
battery terminals.
n
Terminal caps shall be installed securely.
1-3
1
. GENERAL INFORMATION
Bet & Win 250
n
If the fuse is burned out, find the cause and
repair it. Replace it with a new one
according to the specified capacity.
n
The connector shall be inserted
completely.
n
If the double connector has a lock, lock
it at the correct position.
n
Check if there is any loose wire.
Confirm
Capacity
n
After operation, terminal caps shall be
installed securely.
n
Before connecting a terminal, check for
damaged terminal cover or loose negative
terminal.
n
When taking out the connector, the lock on
the connector shall be released before
operation.
n
Check the double connector cover for
proper coverage and installation.
n
Hold the connector body when connecting
or disconnecting it.
n
Do not pull the connector wire.
n
Insert the terminal completely.
n
Check the terminal cover for proper
coverage.
n
Do not make the terminal cover opening
face up.
n
Check if any connector terminal is bending,
protruding or loose.
n
Secure wire harnesses to the frame with
their respective wire bands at the
designated locations.
Tighten the bands so that only the
insulated surfaces contact the wire
harnesses.
1-4
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