Automotive - Internal Combustion Engines Fundamentals.pdf
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McGraw-Hill Series in Mechanical Engineering
-
INTERNAL
COMBUSTION
ENGINE
Jack
P.
Holman,
Southern Methodist University
Consulting
Editor
Anderson:
Modern CompressibleFlow: With Historical Perspective
Dieter:
Engineering Design: A Materials and Processing Approach
Eckert
and
Drake:
Analysis of Heat and Mars Transfer
Heywood:
Internal Combwtion Engine Fundamentals
Him:
Turbulence,2/e
Hutton:
Applied Mechanical Vibrations
Juvinall:
Engineering Considerations of Stress, Strain, and Strength
Kane
and
Levinson:
Dynamics: Theory and Applications
Kays
and
Crawford:
Convective Heat and Mass Transfr
Mutin:
Kinematics and Dynamics of Machines
Pklan:
Dynamics of Machinery
Pbelan:
Fundamentals of Mechanical Design, 3/e
Pierce:
Acoustics: An Introduction to Its Physical Principles and Applications
Raven:
Automatic Control Engineering, 4/e
Rosenberg
aod
Karnopp:
Introduction to Physics
Schlichting:
Boundary-Layer Theory, 7/e
Shames:
Mechanics of Fluiak, 2/e
Shigley:
Kinematic Analysis of Mechanisms, 2/e
Sbigley
and
Mitchell:
Mechanical Engineering Design, 4/e
Sbigley
and
Uicker:
Theory of Machines and Mechanisms
Stoecker
and
Jones:
Refrigeration and Air Conditioning,2/e
Vanderplaats:
Numerical Optimization Techniquesfor Engineering Design:
WithApplications
John B.LHeywood
Professor of Mechanical Engineering
Director, Sloan Automotive Laboratory
Massachusetts Institute of Technology
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INTERNAL COMBUSTION ENGINE
FUNDAMENTALS
ABOUT THE AUTHOR
This
book
was set in Times Roman.
The editors were Anne Duffy and John M. Moms; the designer
was Joan
E.
O'Connor; the production supervisor
was
Denise
L.
Puryear. New drawings were done by ANCO.
Project Supervision was done by Santype International Ltd.
R. R. Donnelley
&
Sons Company was printer and binder.
See
acknowledgements on page
xxi.
Copyright
0
1988 by McGraw-Hill, Inc. All
rights
rese~ed.
Printed in the United States of America. Except
as
permitted under the
United States Copyright Act of 1976, no
part
of this publication may
be
reproduced or distributed in any form or by any means, or stored in a data
base or retrieval system, without the prior written permission
of the publisher.
ISBN
0-07-028637-X
-
Heywood, John B.
Internal combustion engine fundamentals.
(McGraw-Hill series in mechanical engineering)
Bibliography: p.
Includes index.
I. Internal combustion engines. I. Title. 11. Series.
TJ755.H45 1988
Dr. John
B.
Heywood received the Ph.D. degree in mechanical engineering from
the Massachusetts Institute of Technology in
1965.
Following an additional post-
doctoral year of research at MIT, he worked as a research officer at the Central
Electricity Generating Board's Research Laboratory in England on magneto-
hydrodynamic power generation. In
1968
he joined the faculty at MIT where he
is Professor of Mechanical Engineering. At MIT he is Director of the Sloan
Automotive Laboratory. He is currently Head of the Fluid and Thermal Science
Division of the Mechanical Engineering Department, and the Transportation
Energy Program Director in the MIT Energy Laboratory. He is faculty advisor
to the MIT Sports Car Club.
Professor Heywood's teaching and research interests lie in the areas of ther-
modynamics, combustion, energy, power, and propulsion. During the past two
decades, his research activities have centered on the operating characteristics and
fuels requirements of automotive and aircraft engines. A major emphasis has
been on computer models which predict the performance, efficiency, and emis-
sions of spark-ignition, diesel, and gas turbine engines; and in carrying out
experiments to develop and validate these models. He is also actively involved in
technology assessments and policy studies related to automotive engines, auto-
mobile fuel utilization, and the control of air pollution. He consults frequently in
&he automotive and petroleum industries, and for the U.S. Government.
His extensive research in the field of eogines has been supported by the
U.S.
Army, Department of Energy, Environmental Protection Agency, NASA,
National Science Foundation, automobile and diesel engine manufacturers, and
petroleum companies. He has presented or published over a hundred papers on
621.43
87-15251
This
book
is printed
on
acid-free paper.
Library
of Congress
Cataloging-iP.PublicationData
~i
ABOUT
THE
AUTHOR
his research in technical conferences and journals. He has co-authored two pre-
vious books:
Open-Cycle MHD Power Generation
published by Pergamon Press
in
1969
and
The Automobile and the Regulation of Its Impact on the Environment
published by University of Oklahoma Press in
1975.
He is a member of the American Society of Mechanical Engineers, an associ-
ate fellow of the American Institute of Aeronautics and Astronautics, a fellow
of
the British Institution of Mechanical Engineers, and in
1982
was elected a Fellow
of the U.S. Society of Automotive Engineers for his technical contributions to
automotive engineering. He is a member of the editorial boards of the journals
Progress in Energy and Combustion Science
and the
International Journal of
Vehicle Design.
His research publications on internal combustion engines, power generation,
and gas turbine combustion have won numerous awards. He was awarded the
Ayreton Premium in
1969
by the British Institution of Electrical Engineers. Pro-
fessor Heywood received a Ralph R. Teetor Award as an outstanding young
engineering educator from the Society of Automotive Engineers in
1971.
He has
twice been the recipient of an SAE Arch T. Colwell Merit Award for an outstand-
ing technical publication
(1973
and
1981).
He received SAE's Horning Memorial
Award for the best paper on engines and fuels in
1984.
In
1984
he received the
Sc.D.
degree from Cambridge University for his published contributions to
engineering research. He was selected as the
1986
American Society of Mechani-
cal Engineers Freeman Scholar for a major review of "Fluid Motion within the
Cylinder of Internal Combustion Engines."
'
THIS
BooK IS
DEDICATED
TO MY
FATHER,
Harold Heywood
:
I havefollowed many of the paths he took.
.
vii
'
CONTENTS
Preface
xvii
-
Commonly Used Symbols, Subscripts, and
Abbreviations
xxiii
Chapter 1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
Engine Types and Their Operation
Introduction and Historical Perspective
Engine Classifiytions
Engine Operating Cycles
Engine Components
Spark-Ignition Engine Operation
Examples of Spark-Ignition Engines
Compression-IgnitionEngine Operation
Examples of Diesel Engines
Stratified-ChargeEngines
Chapter 2
2.1
2.2
23
2.4
2.5
2.6
2.7
2.8
2.9
Engine Design and Operating Parameters
Important Engine Characteristics
Geometrical Properties of Reciprocating Engines
Brake Torque and Power
Indicated Work Per Cycle
Mechanical Efficiency
Road-Load Power
Mean Effective Pressure
Specific Fuel Consumption and Efficiency
Air/Fuel and Fuel/Air Ratios
X
CONTENTS
2.10
2.11
2.12
2.13
2.14
2.15
Volumetric Efficiency
Engine Specific Weight and Specific Volume
Correction Factors for Power and Volumetric Efficiency
Specific Emissions and Emissions Index
Relationships between Performance Parameters
Engine Design and Performance Data
Chapter 5
5.1
5.2
5.3
5.4
Ideal Models of Engine Cycles
Introduction
Ideal Models of Engine Processes
Thermodynamic Relations for Engine Processes
Cycle Analysis with Ideal Gas Working Fluid with
c,
and
Constant
5.4.1
Constant-Volume Cycle
5.4.2
Limited- and Constant-Pressure Cycles
5.4.3
Cycle Comparison
Fuel-Air Cycle Analysis
5.5.1
SI Engine Cycle Simulation
5.5.2
CI Engine Cycle Simulation
5.5.3
Results of Cycle Calculations
Overexpanded Engine Cycles
Availability Analysis of Engine Processes
5.7.1
Availability Relationships
5.7.2
Entropy Changes in Ideal Cycles
5.7.3
Availability Analysis of Ideal Cycles
5.7.4
Effect of Equivalence Ratio
Comparison with Real Engine Cycles
Chapter
3
3.1
3.2
3.3
3.4
3.5
Thermochemistry of Fuel-Air Mixtures
Characterization of Flames
Ideal Gas Model
Composition of Air and Fuels
Combustion Stoichiometry
The First Law of Thermodynamics and Combustion
3.5.1
Energy and Enthalpy Balances
3.5.2
Enthalpies of Formation
3.5.3
Heating Values
3.5.4
Adiabatic Combustion Processes
3.5.5
Combustion Efiency of an Internal Combustion Engine
The Second Law of Thermodynamics Applied to Combustion
3.6.1
Entropy
3.6.2
Maximum Work from an Internal Combustion
Engine and Efficiency
Chemically Reacting
Gas
Mixtures
3.7.1
Chemical Equilibrium
3.7.2
Chemical Reaction Rates
5.8
Chapter 6
6.1
6.2
Gas Exchange Processes
Inlet and Exhaust Processes in the Four-Stroke Cycle
Volumetric Efficiency
6.2.1
Quasi-Static Effects
6.2.2
Combined Quasi-Static and Dynamic Ekects
6.2.3
Variation with Speed. and Valve Area, Lift, and
'I
Flow Through Valves
6.3.1
Poppet Valve Geometry and Timing
.
6.3.2
Flow Rate and Discharge Coefficients
Residual Gas Fraction
Exhaust Gas Flow Rate and Temperature Variation
Scavengingin Two-Stroke Cycle Engines
6.6.1
Two-Stroke Engine Configurations
6.6.2
Scavenging Parameters and Models
6.6.3
Actual Scavenging Processes
Flow Through Ports
Supercharging and Turbocharging
6.8.1
Methods of Power Boosting
6.8.2
Basic Relationships
6.8.3
Compressors
6.8.4
Turbines
6.8.5
Wave-Compression Devices
'iming
Chapter
4
4.1
4.2
4.3
4.4
4.5
Properties of Working Fluids
Introduction
Unburned Mixture Composition
Gas Property Relationships
A Simple Analytic Ideal Gas Model
Thermodynamic Charts
4.5.1
Unburned Mixture Charts
4.5.2
Burned Mixture Charts
4.5.3
Relation between Unburned and Burned
Mixture Charts
Tables of Properties and Composition
Computer Routines for Property and Composition Calculations
4.7.1
Unburned Mixtures
4.7.2
Burned Mixtures
Transport Properties
Exhaust Gas Composition
4.9.1
Species Concentration Data
4.9.2
Equivalence Ratio Determination from Exhaust
Gas Constituents
4.9.3
Effects of Fuel/Air Ratio Nonuniformity
4.9.4
Combustion Inefficiency
6.4
6.5
6.6
6.7
6.8
Chapter
7
SI Engine Fuel Metering and Manifold
Phenomena
Spark-Ignition Engine Mixture Requirements
Carburetors
7.1
7.2
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