Night Stand.pdf

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w041_online.night stand 2/6/2005 4:05 PM Page 26
Online Extras
Night Stand
change the style with a cove
moulding top and pedestal base
By simply making a new top and
base, you can give the night stand a
more classic look. And then, adding
a few edge treatments to the base
and top will make them stand out to
complete the change. I finished both
assemblies the same as the case. By
the way, the knobs on the drawer
and door are also finished this way.
BUILT UP TOP . Instead of a single
top panel shown in the magazine, I
went with a “built-up” style by
adding a frame beneath it, as you
can see in the drawing below. The
frame is mitred at the front and
then has a 12.7mm-radius cove
routed into the front and sides, as
you can see in
detail ‘a’.
The new top
panel is the same
size as the origi-
nal, but instead of
a crisp chamfer, I
routed a 6.35mm
roundover on the
bottom edges of the top (except the
back edge) to complement the cove
moulding below it. On the top
edges, simply ease the sharp edges
with some sandpaper.
When it comes time to attach the
new top to the case, you’ll have to
add an additional step. First, the
cove frame needs to be screwed to
the top panel. I drilled oversize
holes and used washers and
roundhead screws to allow the top
to expand and contract, as illus-
trated in detail ‘a’.
This assembly can then be
screwed to the case.
482
507
18
A
TOP
Drill and
countersink from
below for
8g x 32 c/s
woodscrews
D
FRAME
FILLER
90
222
476
400
C
90
315
25
16
25
a.
TOP
6.35
A
37
18
B
COVE FRAME FRONT
(495 x 90)
8g x 32 c/s
woodscrews
B
C
6.35
8g x 32 Rh
woodscrews
with washers
(through cove
frame into top)
18
roundover
C
8g x 32 Rh
woodscrews with
washers (through case top
into cove frame)
8mm-dia. through
holes with
25mm-dia. x 6mm-deep
counterbore
COVE
FRAME
SIDE
12.7 cove
Case
top
6
FRONT
SECTION
VIEW
8g x 32mm
Rh woodscrews
with washers
NOTE: Cove frame sides,
cove frame front, and
frame filler are
18mm-thick hardwood
Australian Woodsmith No. 41 Online Extras © 2005 August Home Publishing
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w041_online.night stand 2/6/2005 4:05 PM Page 27
a.
Case
side
Drill and countersink
holes from bottom for
8g x 32 c/s woodscrews
8g x 32 c/s
woodscrew
9
50
I
Case
bottom
445
BASE
PANEL
(18mm plywood)
6
50
1.5
18
I
453
6.35
roundover
8g x 32 c/s
woodscrews
6
FRONT
SECTION
VIEW
18
H
453
F
BASE
SIDE
G
F
BASE
BACK
BASE
SIDE
18
109
b.
6
G
H
H
H
18
109
BASE
BACK
CORNER
GLUE
BLOCK
457
Edge of
panel
is flush with
outside
face of back
127
H
18
75
E
H
F
BASE
SIDE
I
BASE PANEL
BASE
FRONT
F
TOP VIEW
25
BASE
SIDE
18
477
75
45°
MITRED BASE . The base is pretty straight-
forward, as you can see in the drawing at
right. It consists of a mitred frame hold-
ing a plywood panel that is used to attach
the base to the case. There are just a few
details on the base that I should mention.
First, a roundover is routed along the
top edge of the front and sides to create a
moulded edge. I left a small shoulder, as
you can see in detail ‘a’ above, to create a
NOTE: Base sides, front, and back
are18mm-thick hardwood
shadow line. Second, I cut an arch in the
front and sides to lighten up the base.
Finally, I wanted to beef up the frame
joints between the front (E), sides (F) and
back (G) . So I added an 18mm-square
hardwood glue blocks to the inside of all
four of the corner joints.
Before gluing the base frame together, I
cut a rebate on the top inside edges of
each part (except the back) to hold the
18mm plywood panel, shown in detail ‘b’.
After drilling and countersinking some
mounting holes, the base can be glued
and screwed in place from below. W
Materials, Supplies, & Cutting Diagram
A Top (1)
507 x 482 x 18
G Base Back (1) 453 x 109 x 18
H Corner Glue Blocks (4) 109 x 18 x 18
I Base Panel (1) 453 x 445 x 18 - ply
• (10) 8g x 32mm Rh Woodscrews w/Washers
• (12) 8g x 32mm c/s Woodscrews
B Cove Frame Front (1)
495 x 90 x 18
C Cove Frame Sides (2)
476 x 90 x 18
D Frame Filler (1)
315 x 90 x 18
E Base Front (1)
477 x 127 x 18
F Base Sides (2)
457 x 127 x 18
2400 x 150 x 25 Cherry
A
A
A
A
H
2400 x 125 x 25 Cherry
C
C
B
D
G
1500 x 150 x 25 Cherry
F
F
E
ALSO NEEDED: One 600 x 600 sheet
of 18mm cherry plywood
Australian Woodsmith No. 41 Online Extras © 2004 August Home Publishing
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