Cabinets - Bar Plans.pdf

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www.BobsPlans.com
6 Foot Home Bar
Home Bar Plans
Entertain your friends in style with this beautiful oak bar. The top is 6 ft. long and 24” deep. The overall
height about 42”. The classic design features solid oak armrest molding, solid brass foot rail, a
convenient work shelf in the rear, three drawers, and two sliding wine racks. The cabinet is made of ¾”
oak veneered plywood. The trim and drawer fronts, from ¾” solid oak.
The extensive use of pocket holes makes the assembly of this project easy and intuitive. If you have
never used pocket holes in your woodworking projects, you’ll wonder how you ever got by without
them. Pocket hole joints are extremely strong and there is no measuring. You simply drill the pocket
holes in one of the work pieces to be joined, (the exact location is not critical), clamp the pieces together
and insert the screws. Since the screws remain in the joint, they serve as both a dowel and a permanent
clamp.
Copyright © 2005 by Robert E. Reedy
All rights reserved
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Table of Contents
Part 1 - Dimensions
Materials List – Cabinet ................................................................. 1
Front Panel .................................................................................... 2
Side Panel & Vertical Divider ...................................................... 3
Kick Panel, Shelf, & Cleats ........................................................... 4
Front Trim ...................................................................................... 5
Side Trim ....................................................................................... 6
Rear Trim ....................................................................................... 7
Rear Trim Arrangement ................................................................. 8
Materials List – Brass Foot Rail .................................................... 9
Materials List – Top & Arm Rest Dimensions ............................ 10
Bar Top .........................................................................................11
Bar Top Rear Trim.........................................................................12
Risers & Soffit ..............................................................................13
Materials List – Drawers & Wine Racks ......................................14
Drawer Box Sides, Fronts, & Backs ..............................................15
Drawer Fronts & Bottoms ............................................................16
Wine Racks ...................................................................................17
Table of Contents
Part 2 - Assembly Instructions
Attach Drawer Slides ................................................................... 18
Attach Wine Rack Slides - Assemble Bottom ........................... 19
Attach Vertical Dividers & Kick Panel ...................................... 20
Attach Side Panels and Work Shelf ..............................................21
Assemble Front & Side Panels .....................................................22
Attach Front and Side Trim ......................................................... 23
Install Upper Horizontal Trim ..................................................... 24
Arrangement of Rear Trim .......................................................... 25
Install Brackets & Measure Side Rail Length ............................. 26
Measure Front Rail Length - Assemble Rails .............................. 27
Assemble Armrest Molding ......................................................... 28
Drill Pocket Holes in the Top ...................................................... 29
Attach Rear Trim to the Top ........................................................ 30
Attach Risers to the Top .............................................................. 31
Attach Top to Molding & End Soffit ........................................... 32
Attach Center Soffit ..................................................................... 33
Assemble Drawers ....................................................................... 34
Assemble Wine Racks ................................................................. 35
Cutout Suggestions (1) .................................................................36
Cutout Suggestions (2) .................................................................37
Cutout Suggestions (3) .................................................................38
Materials You Will Need
Two Sheets of ¾” Oak Veneer Plywood - See Cutout Suggestions (1)
One Sheet of ½” Oak Veneer Plywood - See Cutout Suggestions (2)
One fourth Sheet of ¼” Hardboard - See Cutout Suggestions (2)
Four 5 ½” by 8’ by ¾” Oak Boards
One 6 ½” by 8’ by ¾” Oak Board
10 Ft. of Oak Armrest Molding - Rockler Item # 42768 & 42777 Link:
http://www.rockler.com/findit.cfm?page=5762&sid=AF913
10 Ft. Brass Foot Rail Kit - Rockler Item # 57684 Link:
http://www.rockler.com/findit.cfm?page=907&sid=AF913
Five Sets of 14” Drawer Slides (May be at local hardware stores) Rockler Item # 34835 Link:
http://www.rockler.com/ecom7/product_details.cfm?offerings_id=1507&sid=AF913
Three Drawer Pulls (Available at Rockler or local hardware stores)
Pocket Hole Face Frame Screws (One or two pounds)
1” Flathead screws (About 50)
1” Finishing Nails (Less than a pound)
1 ½” Finishing Nails (Less than a pound)
7 Small Angle Brackets (Available at local hardware stores)
Tools You Will Need
Table Saw
Drill
Pocket Hole Jig
Sander
Hand Tools
Pockets holes are about the easiest way I know to join wood. You
simply use the jig to drill a pocket hole in one work piece, apply
some glue, secure the pieces with a clamp, then insert the screw as
shown in the Illustration.
If you have not experienced the ease and efficiency of pocket hole
joinery yet, maybe you’ll be ready to try it after looking through
these assembly drawings and instructions. You can get a simple
pocket hole jig kit with a step drill and stop collar for less than
$20 and a really nice one for less than $150. Note: A drill press pocket hole jig isn’t suitable for the
plywood panels required for this project. A selection of suitable pocket hole jigs are pictured on the
last page of this document.
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Project Plans from www.BobsPlans.com
Spoke Wheel
6 Foot
Heart Wheel
Wheelbarrow Planter
Traditional Picnic Table
Wheelbarrow Planter
Free Jig Plans from www.BobsPlans.com
Portable Router Table
Table Saw Jig/Sled
Drill Press table
Pocket Hole Jigs from Rockler Woodworking & Hardware
New! Kreg ® K3 System
Kreg ® K2000
Kreg ® Rocket Jig
Pock’It Jig
Copyright Ó 2005 by Robert E Reedy, Vandalia, Ohio
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