exj_8ca.pdf

CHARGING SYSTEM

8C - 1

CHARGING SYSTEM

TABLE OF CONTENTS

page

REMOVAL AND INSTALLATION

GENERATOR .............................1

SPECIFICATIONS

SPECIFICATIONS .........................2

REMOVAL AND INSTALLATION

GENERATOR

WARNING: DISCONNECT NEGATIVE CABLE FROM

BATTERY BEFORE REMOVING BATTERY OUTPUT

WIRE

FROM

GENERATOR.

FAILURE

CAN RESULT IN INJURY.

CAUTION: Never force a belt over a pulley rim

using a screwdriver. The synthetic fiber of the belt

can be damaged.

CAUTION: When installing a serpentine accessory

drive belt, the belt MUST be routed correctly. The

water pump will be rotating in the wrong direction if

the belt is installed incorrectly, causing the engine

to overheat. Refer to belt routing label in engine

compartment, or refer to Belt Schematics in Group

7, Cooling System.

Fig. 1 Generator Electrical

1 – GENERATOR FIELD WIRE CONNECTOR

2 – GENERATOR B+ CONNECTION

(1) Disconnect negative battery cable.

(2) Remove generator drive belt. Refer to Group 7,

Cooling System for procedure.

(3) Remove the nut securing battery output cable

to B+ terminal at rear of generator (Fig. 1).

(4) Unplug field terminal connector at rear of gen-

erator (Fig. 1).

(5) Remove upper generator mounting bolt (Fig. 2).

(6) Remove lower generator mounting bolt (Fig. 2)

and remove generator from vehicle.

(7) Reverse the removal procedures for installa-

tion. Tighten hardware in order as follows:

Upper Generator Mounting Bolt—27.5 N·m (20

ft. lbs.)

Lower Generator Mounting Bolt—47 N·m (35 ft.

lbs.)

Battery Terminal (generator B+ terminal) Nut—

8.5 N·m (75 in. lbs.)

8C - 2

CHARGING SYSTEM

REMOVAL AND INSTALLATION (Continued)

SPECIFICATIONS

Battery Terminal

Nut ............................. 8.5N·m

Lower Generator Mounting

Bolt ............................. 47N·m

Upper Generator Mounting

Bolt ............................ 27.5 N·m

Vacuum Pump Oil Feed Hose

Banjo Bolt ........................ 15N·m

Fig. 2 Generator Mounting Bolts

1 – GENERATOR MOUNTING BOLTS

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