BOSCH HDI EDC15C2 injection system.doc

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DESCRIPTION

 

DOCUMENT REF N°: 1.6.243 August 2000

TECHNICAL TRAINING

DEALER QUALITY

DEVELOPMENT DIVISION





CITROËN

CITROËN

                       

 

 

 

 

BOSCH HDI EDC 15C2 INJECTION SYSTEM AND PARTICLE FILTER

 


 

NOTE TO READERS

This document contains information of a confidential nature.
It is therefore strictly reserved for the use of CITROËN trainers and may not be distributed to people outside the relevant departments.

 

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BROCHURE SUMMARY

 


BOSCH EDC 15C2 HDI SYSTEM (High pressure     Diesel Injection)
COMBINED WITH A PARTICLE FILTER SYSTEM

 

 

 

 

The aim of this brochure is to define the composition and operation of a BOSCH EDC 15 C2 HDI diesel engine management system, combined with a particle filter system, in relation to the DW12 Diesel engine.

This device consists of an ECU which analyses the information from the various sensors, and then operates the injectors at the correct moment. It also controls a pressure regulator, the exhaust gas recycling electrovalve and the turbocharging pressure modulating electrovalve.

The following subjects are dealt with in this document:

-              General details and system presentation,

-              Description and operation of the components of the various functions, or the functions themselves,

-              Description of the operating phases:

·         of the injection system,

·         of the particle filter system.

-              Notes on maintenance,

-              The electrical circuit.


CONTENTS

Chapter 1:              GENERAL details: hdi direct injection system              1

I -              foreword              1

ii -              PRINCIPle of hdi              4

III -              particle filtration principle              5

IV -              safety instructions              6

 

Chapter 2:              general layout:  hdi system              9

 

Chapter 3:              fuel supply function              13

I -              diagram              13

II -              COMPONENTS COMMON WITH DOCUMENT "BOSCH EDC 15C2 HDI               INJECTION SYSTEM"              15

III -              specific components              15

IV -              electric fuel heater (1276)              16

V -              low pressure pump supply cut-off              16

 

Chapter 4:              air supply function              17

I -              diagram              17

II -              COMPONENTS COMMON WITH DOCUMENT "BOSCH EDC 15C2 HDI               INJECTION SYSTEM"              20

III -              specific components              20

IV -              vacuum reserve              21

V -              variable geometry turbocharger              22

VI -              variable "swirl"              26

VII -              swirl control electrovalve  (1264)              27

VIII -              feature: inlet manifold pressure sensor (1312)              28


CONTENTS

 

Chapter 5:              exhaust gas recycling function              29

I -              diagram              29

II -              COMPONENTS COMMON WITH DOCUMENT "BOSCH EDC 15C2 HDI               INJECTION SYSTEM"              32

III -              SPECIFIC COMPONENTS              32

IV -              water/exhaust gas exchanger (EGR)              32

V -              throttle housing (EGR)              32

Vi -              throttle housing control electrovalve (EGR) (1263)              33

 

Chapter 6:              hdi system              35

I -              COMPONENTS COMMON WITH DOCUMENT "BOSCH EDC 15C2 HDI               INJECTION SYSTEM"              35

ii -              SPECIFIC COMPONENTS              36

III -              DOUBLE INJECTION RELAY (BSM) - feature              36

IV -              coolant temperature sensor (1220) - feature              37

V -              fuel temperature sensor (1221) - feature              39

VI -              BRAKE SWITCH (2100) - feature              40

VII -              CRUISE CONTROL brake pedal switch (7308) - feature              40

VIII -              clutch switch (7306) - feature              40

IX -              vehicle speed sensor - feature              40

X -              INJECTION ECU (1320) - feature              41

 

Chapter 7:              pre-post heating function              47

I -              COMPONENTS COMMON WITH DOCUMENT "BOSCH EDC 15C2 HDI               INJECTION SYSTEM"              47

II -              preheater plugs (1160) - feature              47


CONTENTS

 

Chapter 8:              engine cooling function (fric)                             (INcorporated into the INJECTION ECU)              49

I -              diagram              50

II -              fan unit (1510)              52

III -              coolant temperature sensor (1220)              54

IV -              POSTVENTILATION              54

V -              downgraded mode              54

 

Chapter 9:              cooling requirements for the air               conditioning (brac) (incorporated into the               INJECTION ECU)              55

I -              diagram              56

II -              AIR CONDITIONING PRESSURESTAT (8007)              58

III -              FAN UNIT (1510)              60

IV -              downgraded mode              60

 

Chapter 10:         particle filter function              61

I -              diagram              61

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