ktm_wp_rear_suspension.pdf
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WP Suspension manual Engels
Workshop manual
5018 PDS 2003
Product
Exploded View
Disassembly & Assembling
Shock absorber
5018 PDS 2003
Introduction
2
Exploded view
3
Disassembly shock absorber
4
Disassembly tube side
13
Disassembly MCC
33
Assembling MCC
39
Assembling Tube side
44
Disassembly piston-rod side
53
Diassembly adaptor DU-bush
63
Assembling adaptor DU-bush
67
Assembling piston-rod side
70
Assembling shock absorber
81
Bleeding
87
On pressure with nitrogen
92
Mounting spring
95
Adjustment
98
1
Workshop manual
5018 PDS 2003
Product
Exploded View
Disassembly & Assembling
Introduction
General notice
Pay attention to the following notes, when you are working
with WP suspension products as described in this
workshop manual:
Always use clean and professional tools.
Regular you need next to the general equipment, the
special tools of WP Suspension.
These tools with a unique “T” number (available at
WP Suspension) protect you from damaging the parts.
Always use aluminium protector-plates, when clamping our
products or parts in the vice.
Always replace damaged or worn parts.
Clean all parts before assembling.
Caution:
Many times it is necesarry to assemble parts with T131,
T132 and T163.
These parts must dry for at least four hours!!
Werkplaatshandboek
2
Workshop manual
5018 PDS 2003
Product
Exploded View
Disassembly & Assembling
Exploded view
3
Workshop manual
5018 PDS 2003
Product
Exploded View
Disassembly & Assembling
Disassembly Shock
absorber
Take note of the rebound (REB) position.
Fully closed is turning the adjustment
screw (“
+
”) clockwise.
MCC
MCC = Mono Compression Control
Take note of the compression (COM)
position.
Fully closed is turning the adjustment
screw (“
+
”) clockwise.
DCC
DCC = Dual Compression Control
Werkplaatshandboek
Take note of the compression
Low-Speed position.
Fully closed is turning the adjustment
screw clockwise.
4
Workshop manual
5018 PDS 2003
Product
Exploded View
Disassembly & Assembling
DCC
Take note of the compression
High-Speed position.
Fully closed is turning the hexagonal (size
17) screw clockwise.
Measure the length of the spring.
Spring preload.
Unscrew the Allen bolt (size 4).
Werkplaatshandboek
5
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