doorwindowassembly copy.pdf

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STEPBYSTEP: Assembling Door Windows & Seals
Reassembngthedoorcomponentscanbeatckytask
sncetheeaesomanypatsandonewaytodot
qucky.Thswokwasdoneona1965doo.
FstPats:attach the doorockng od to he we-
ubatedockmechansmstthennstalthetwopatsn
thedoo.Nextnstalheouterdoorockandouerdoor
handewhnewseas.nstaltheeardoorwndowgude
and we-ubcated wndow eguao. The wndow
eguaormustbeaswounddownasataspossbeto
sdensdethedoorshe.
DoorWndow:Removethe15mmnutatheontower
edgeofthedoorwndowbeoenstangt.Sdethe
wndownothedoo,downtheearwndowgude,&
epace he nut. Sde he wndow ame onto he
eguaosearcpthenpushheontpnthoughthe
eguaoshoe&nstalCcp(beow).
edge.Nownsalthe
emanngtwowndow
scaperscewstokeep
tnpace.nsalthe
two ubber wndow
gude pugswth the
wndowdown&testto
makesueheystayn
pace(ght).
DoorWndowHozonalFet:tm tomatchtheognal
oneandcamptheaumnumpugsntopace.Wththe
doorwndow downnstaltheearpugntothehoe.
Wndthewndowupabtthennstaltheemanngpugs
nothehoes.Bendhetheetabsofeachpugtokeep
themnpace(beow).
OuterWndowScapes:needobetmmedbasedon
the ognalone (fusng a new Beete Convebe
scape),thendedomatchthetheescewhoesn
thedoorbeoenstaaon(beow).
VentWndowFame:theodvecalet
shoudbeemovedaongwthheback
tar(ght),thenposhhechome.Sde
theamenoheopopenngofhe
doorbutdonotghtentnopace.
Gudethedoorwndow downnohe
sot.Thennstalheontscew ofhe
wndowscaperst(topght),thenagn
theventamenopaceandghten
downhevetcalscew(ghtcente)&
nsalthetwo10mm botsntoheont
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DoorWndowVetcalFet:wththeventamenpace,
owerthedoorwndow althewaydownandappy
weathestpadhesvensdethewndow tackofhe
ventameom heop,thensdethevecaletnto
pace.twlnotgoalthewaydown,butfyouhodt,
thenwnduphewndow,thenwnddownthewndowt
wlpultheetntopace.Oncenopace,wndthe
doorwndowupandettsetor15mnutes.
nstalthennerdoorpulmechansm andattachthe
ockngod. Sdehemechansm althewayback
beoetghtenngdownthetwo10mmbotsokeepthe
ocktabopenalheway.nstaloampeceokeepthe
ockngodopeatonquet.Testhedoorpul&ock.
Thenusespay-guetoattachthecearvnylnopace
overthedoorsheloncealhennercomponentsae
nsaed,ubcated,& tested. Thevnylkeepswater
nsdethedoorshelandofhedoorpane.Nextthe
upperdoorpadcanbetted.
Thedoorpanelstheneadyonsta.Fstsdehenner
dooramestbacket(aeadyattached tohedoor
pane)overthedoorshelp(usevnyltokeeptom
attng).Thensnaphepanelcpsnotherhoes.Lasty,
snapthevoydoorpulcupnopaceandnstalthe
doorwndowwnderhande(beow).
VentWndowSea:whehedooretsdyng,nstalthe
ventwndowsealnotheame.Loosenthe10mmbot
attheoweredgeofheventwndow ame(whch
campsonotheventwndowstud,above),thennsal
theventwndow,andthenghtenthebotagano
keepthewndowtght.Attachthetoppvotandtestthe
wndow orpoperuncon,then nsalhe mor
(beow).
Nowyoushoudtestthedooratchagnmentwththe
stkerpatetoensuethedoorcosessmoothy.ftdoes
notatchsmoothy,oosenhetheestkerpatescews,
adust,andtestunltwokscoecty.
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