Porsche 911 Workshop Manual cracked.pdf

Workshop manual

DR. ING. h. c. F. PORSCHE KG

STUTTGART-ZUFFENHAUSEN

PORSCHE WORKSHOP MANUAL 911 - FROM MODEL 1972 ON

This publication contains the essential removal, installation and adjustment procedures for the

Porsche 911 vehicles sold in the USA and Canada. Components and procedures described in this manual

are identical for all types unless differences are pointed out in the text. It is assumed that the reader is

familiar with basic automotive repair procedures. Special tools required in performing certain service

operations are identified in the manual and recommended for use. Use of tools or procedures other than

those recommended in this repair manual may be detrimental to the vehicle's safe operation as well as

the safety of the person servicing the vehicle.

The Workshop Manual 911 - from model 1972 on - is subdivided into 10 Assembly Groups, delive-

red in supplements to volume I and 11.

Survey of the individual Assembly Groups:

Engine and Clutch

Code No. 1

Fuel System

Code No.

Transmission

Code No.

Front Axle

Code No.

Rear Axle

Code No.

Brakes, Wheels, Tires

Code No.

Pedal Controls and Manual Controls

Code No.

Maintenance Jobs, Technical Data

Code No.. 0

Body

Code No.

Electrical System

Code No.

For identification of the volumes, the back of the folders is provided with a transparent pocket at

the top for insertion of the pertinent type.

To find the individual repair steps quickly, each Assembly Group of this Workshop Manual is sub-

divided into "Main Groups", "Chapters" and "Sections" and provided with a very detailed list of

contents; refer to example on next page.

Technical Information sheets should be filed at the beginning of their respective groups. The

contents of the Technical Informations will be incorporated into the Workshop Manual at suitable

intervals. The List of Contents will be edited whenever extensions and supplements are published.

- XXXII, 1974

USA /CAN

Motor und Kupplung

Engine and Clutch

Moteur et Accouplement

Motore e Frizione

911 1

ENGINE

CONTENTS

0 - INFORMATION, DESCRIPTION, TECHNICAL DATA

0.1

Description

Engine changes - 1972 model

Oil tank changes - 1972 model

Oil cooler system and oil circuit schematic

Oil cooler.schematic - 1973 model

Oil cooler schematic with cooling coil - 1974 model

Engine, front view cross section

Engine, ' side view cross section

Specifications for 2.7 liter-engine where differ 2.4 liter-engine

Engine changes - 1974 model

Cross section of engine with emission control equipment

Layout of exhaust gas recirculation system

Engine cross section with emission control - 1978/1979 models

Emission control layout - 1980 model

0.2

Technical data

General data

Power performance curves

Technical data, Type 911 T - Continuous Injection System (CIS)

Technical data, Type 911/S/Carrera - 1974 model

Full-power performance - 1974 model

Technical data, Type 911 S and Carrera - 1975 model

Engine tightening data

Technical data, Type 911 - 1976 model

Technical data, Type 911 S - 1977 model

Technical data, Type 911 SC - 1978 model

Technical data, Type 911 SC - 1980 model

Technical Data, Type 911 SC - from 1981 Models

COOLING SYSTEM, EXHAUST SYSTEM, EMISSION CONTROL

2.1

Cooling system

Fan drive belt, replacing/adjusting

ENGINE

2.2

Exhaust system and heating

Exhaust system and heater blower, removing and installing

Exhaust system - 1978 model

2.3

Emission control

Air injection components, removing and installing

Air pump belt, tensioning

Reactors and EGR equipment, removing and installing

Exhaust gas recirculation system

Reactor, checking for 1e:aks

Exhaust gas recirculation system, checking

Air injection system, checking

3 - OIL CIRCULATION

3.1

O'il circulation

Oil tank, removing and installing

Oil tank, removing and installing - 1973 model

Auxiliary pressure relief valve, removing and installing

Auxiliary pressure relief valve, disassembling and assembling

Oil cooler coil, removing and installing

Oil cooler, removing and installing

Oil tank, removing and installing - 1974 model

3.2

Pressure relief valve cooling coil, removing and installing - 1974 model;

3.3

Pressure relief valve, disassembling and assembling - 1974 model

3.4

Oil cooler coil, removing and installing - 1974 model

Cooling coil oil lines, service installing - 1974 model

Replacing oil lines to front oil cooler or to cooling coil

3.5

Oil cooler, removing/installing

Auxiliary pressure relief/safety valves

5 - CAMSHAFT HOUSING AND CYLINDER HEAD

5.1

Camshaft housing

Injection tube in camshaft housing, removing and installing

Chain tensioner, overhauling

Sealing cylinder head/camshaft housing mating surfaces

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