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CoUins Complete

Woodworker's Manual

was onglna!1y conceived,

edited and designed by

JacGon Day Jennings

trading as Inklink.

For a complete list of

suppliers and technical

support, see page 8.

Designer/makers

Allson Frazer 79CR; 324TA

Andy Murch 79BR

Anthony Jackson 79BL

Ashley Cartwright 73BL

Chris Auger 74TR

Daniel Hughes 79TR

Davld Pye 75C

Dawn Keylock 7aTL

Derek Pearce 78BL

Des Ryan 74B; 75B

Gordon Russell 76TR

Hugh SCrlven 75Tl

fan Norbury 297; 303T

Jane Cleal 72BL, BC

John Hunnex 77BR, 330l

Julian Rendall 75TR

Mike Scott 77T

Nicholas Dyson 77BL

Nick Neenan 78BR

aul Mathews 323

Raymond Wlnkler 77CR

Rihard

Photographers

Neil Waving took the

photographs for thiS book

with the following

exceptions

Rihard

Trobe-Bateman

72BR

Robert Bosch Ud 185UC, CR

Rod Wales 76TA

Ryobi 189; 200; 201

202BL. 203TR; 209

Shauman Wood

For HarperCollins

Angela Newton - Senior

managing editor

Alastair lalng - Editor

Luke Griffin - Design

Chris Gurney - Production

Ben Jennings 283, 308. 310;

313R. 314Tl; 316; 318; 325;

326TR; 331C

Coiln Bowling 6B; 128L,

133TL, 140TL; 1498; 154;

155BR; 157UC, Bl, 158C;

159TR; 162B; 166; 167;

168B, 170; 171 R, 183T; 185B

Paul Chave 172l, 173CL, C,

TR. 174� 175; 176; 177, 180,

306; 314B; 324BL

For this edition

Authors

Albert Jackson

Davld Day

Shona Wood 321 TR

Simon Hannelius 64

SIP Industrial Products Ltd

188; 211 BR, 212; 218

Stuart Llnford

Furniture 330R

The WOOdworker 74TR

Thee Bergsuom 71 T

Trend Mahinery and Cutting

Tools Ltd 182

Triton Manufactuing

Designer

Elizabeth Standley

This revised edition

published in 2005

by Collins, an imprint of

HarperCelllnsPubllshers

77-85 Fulham Palace Road

London W6 8JB

PrevIous edition published

In 1996

Editor

Peter Lee.

Illustrators

Robin Hams

David Day

John Plnder

Albert Jakson

Picture sources

The authors and producers

also Wish to acknowledge

the follOWing companies and

IndIViduals who supplied

photographs for

reproduction

DeSign Co Ply 165

Wagner Europe 138R

Wendy Maruyama ICary

Okazak l

HarperColllnsPubllshers

Studlos1 nCL

Trobe-Baleman

Studio photography

Colrn Bowling

Neil Waving

Paul Chave

The CIP catalogue record

for this book is available

from the British library

72BR

Rihard Shrrves 6BR

Rihard Wlllrams 79Tl

Robert Kay 78TC

Roben Wllllams 71 B

Rod Wales 75BR; 76TR, Bl

Roderick Willis 74TL

Stewart Llnford 711; 330R

Wendy Maruyama 77CL

Key to credits

L, Left

R ' Right

T ,Top

TL = Top

Co. Ltd 317TL

AlbeIT Jackson 158L, 159BR;

160TL

Argas Lld 155TL< 159BL

Ashley Cartwr1ght 73

Axmlnster Power Tool Cenue

108L; 150L, 152TR: 162l,

168T; 184; 186L; 190BR;

195; 196L; 217BR; 219

Buckinghamshire Chilterns

Universrty College 72BL, CL,

74TL; 75TR; 76Tl, Bl. BR.

77CR; 78TL, TR. BR; 79;

276TR; 323; 324 TR

Clarke International 327

Cuprinol Ltd 320R: 321 B

David Day 320l

DeWalt 163BR, 194; 211

FreudToollng (UK) Ud 196e

Gavin Jordan

Suter

ISBN 000-716442-4

let

Te = Top centre

TR " Top nght

C = Centre

UC = Upper centre

CL" Centre Left

CR " Centre fight

B = Bottom

BL = Bottom left

BC : Bottom centre

BR = Bottom nght

Proofreader and indexer

Mary Morton

Colour origination by

Sa(on Photolitho, Norfolk

General

consultants/contributors

Simon Gllhan

Mark Ramuz

Printed and bound by

Rotolito, Italy

of this publication may be

reproduced, stored In a

retrieval system, or

transmined In any form or

by any means. electronic.

mechanical, photocopying,

recording or oiherwise,

Without the prior wrruen

permission of the

Specialist consultants

Fred Spaldlng - machme

tools

Les Reed - veneering and

marquetry

John Perklns - routers

Ronnie Rustin - wood

Ilnishes

Wood samples and

examples of

wood finishing

prepared by

Davld Day

Werzeug-und

Mashlnen Fabrik GmbH

PLEASE NOTE

Co. 234T

Hugh Scnven 75TL; 313TL

Jim Lee (Southeastern

Lumber Manufacturing

Associatlon1 57

John Hunnex 77BR. 330L

John Perkins 181

Malaysian Timber

Company 29

Nlcholas Dyson 77BL

Pearl Dot Ud 41 B

Record Power Lld l89BR;

202C, 216

Great care 11as been taken to ensure that the

Information contained In Collins Complete

Woodworker's Manual IS accurate. However, a book

of tillS nature cannot replace specialist advice In

appropriate cases and therefore no responslbihty can

be accepted by ihe publishers or by the authors for any

loss or damage caused by reliance upon the accuracy

of such Information If you live outside Britain, your

local conditions may mean that some of thiS

Information is not appropriate; if in doubt. you should

always consull a specialist.

Joint-making

Brll Brooker

Chapter-title panels

Des Ryan

Woodcarving examples

Marcus Cornish

Davld Day

Georg

INTRODUCTION

\11 of us rely on stuctures and objects made from wood.

Our homes and workplaces are patially� if not entirel y ,

constructed from timber; most of us have wooden

furniture ; our children play with toys made from wood;

and, bot h as children and adults, wood supplies our

recreational needs in the fOIll of spots equipment or

games boards and pieces. In short, wood is so

commonplace we invariably take it for granted.

By shaping wood with blades and cutters, woodwor<ers

gain a unique insight into its special qualities. For them,

wood is anything but ordinary. It has lasting appeal, being

both warm and pleasing to the touch, and offering a wealth

of colour and texture that is

Woodworkers around the world are acutely aware that

certain woods are now a diminishing resource. Responsible

action must therefore be taken to preserve what remains of

the wofd's rainforests and to replant native hardwood

trees that are becoming rarer year by year. If future

generations of woodworkers are to inherit the same

privileges we enjoy today. it is imperative t hat we take

ste ps to protect and replace the sour ces of this precious

raw material and that we a ctively suppot individuals and

agencies dedicated to that end.

delight to the eye. Indeed,

the nature of wood is such that it impats a uniqueness to

every workpiece - something that cannot be said of

precious metals.

CONTENTS

CHAPTER ONE

Scrapers

140

WOOD THE RAW MATERIAL

Wood rasps and flies

141

The origins of wood

Hand drills and braces

142

Converting wood

Hammers and mallets

145

Drying wood

Screwdrivers

148

Selecting wood

Cramps

150

Properties of wood

Conservation of trees

CHAPTER FOUR

Softwoods of the world

POWER TOOLS

153

Hardwoods of the world

Power drills

1 54

Wood veneers

Jigsaws

158

Man-made boards

Circular saws

162

B,scu,t JOinters

166

CHAPTER TWO

Portable planers

168

DESIGNING IN WOOD

Power routers

170

The design process

Sanders

183

DeSigning for safety

DeSigning with wood In mind

CHAPTER FIVE

DeSigning for appearance

MACHINE TOOLS

187

Chair construction

Table saws

188

Table construction

Radial-arm saws

194

Storage-unit construction

9 1

Mitre saws

200

Making plans

104

Band saws

202

Powered fret saws

208

CHAPTER THREE

Planers

210

HANDTOOLS

105

Pillar drills

216

MeaSUring and marking tools

106

Sanders

218

Saws

110

Woodturnlng lathes

220

Planes

118

Chisels and gouges

128

CHAPTER SIX

Sharpening stones

132

HOME WORKSHOPS

231

Grinders

136

EqUIpping a workshop

232

Spokeshaves

138

Benches and accessories

234

Drawknlves

139

Health and safety

236

CHAPTER SEVEN

JOINT-MAKING

Wood for carving

297

23 7

238

Holding the work

298

Butt JOints

Carving techniques

300

Lap jOints

240

Relief carving

301

Halving Joints

241

Carving In the round

302

Edge-to-edge JOints

244

Chip carving

30 3

Housing jOints

246

MOnlse-and-tenon JOints

248

CHAPTER ELEVEN

FINISHING WOOD

Bndle jOints

25 7

305

Dowe J jOints

258

Preparing the surface

306

DovetaiJ Joints

260

Sanding wood

308

Board JOints

2 68

Colouring wood

312

French polish

316

CHAPTER EIGHT

BENDING WOOD

Varnish and lacquer

320

271

Paint finishes

324

Keflng

272

Spraying finishes

326

Steam bending

2 73

Wax p olish

330

Bending laminates

276

Oil finish

332

CHAPTER NINE

CHAPTER WELVE

FIXINGS AND FITINGS

VENEERING AND MARQUETRY 279

333

Veneering tools

280

Woodworking adheSives

334

Groundwork

281

Woodscrews

3 36

Preparing veneer

282

Nails

337

Hand veneenng

284

Hinges

33 8

Caul veneenng

286

Knock-down fittings

340

Bandlngs and Inlay motifs

287

Locks and catches

341

Marquetry

289

Handles

342

Parquetry

291

Stays

342

CHAPTER TEN

WOODCARVING

Glossary

343

293

Index

347

Carving chisels and gouges

294

Carver's mallet and adzes

296

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