WM_00.pdf

GENERAL INFORMATION

SECTION

GENERAL INFORMATION . . . 00-00

00–00 GENERAL INFORMATION

VEHICLE IDENTIFICATION NUMBER (VIN)

CODE. . . . . . . . . . . . . . . . . . . . . . . . . . . 00–00–1

VEHICLE IDENTIFICATION NUMBER

(VIN). . . . . . . . . . . . . . . . . . . . . . . . . . . . 00–00–2

HOW TO USE THIS MANUAL. . . . . . . . . 00–00–2

UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . 00–00–11

SERVICE CAUTIONS . . . . . . . . . . . . . . . 00–00–12

INSTALLATION OF RADIO SYSTEM . . . 00–00–18

ELECTRICAL SYSTEM. . . . . . . . . . . . . . 00–00–18

JACKING POSITIONS, VEHICLE LIFT (2

SUPPORTS) AND SAFETY STAND (RIGID RACK)

POSITIONS. . . . . . . . . . . . . . . . . . . . . . . 00–00–24

TOWING . . . . . . . . . . . . . . . . . . . . . . . . . . 00–00–26

VEHICLE IDENTIFICATION NUMBER (VIN)

LOCATIONS . . . . . . . . . . . . . . . . . . . . . . 00–00–28

NEW STANDARDS. . . . . . . . . . . . . . . . . . 00–00–29

ABBREVIATIONS. . . . . . . . . . . . . . . . . . . 00–00–31

PRE-DELIVERY INSPECTION . . . . . . . . . 00–00–32

SCHEDULED MAINTENANCE TABLE . . 00–00–34

End of Toc

VEHICLE IDENTIFICATION NUMBER (VIN) CODE

DPE000000000W15

European (L.H.D. U.K.) specs.

J M Z C R 1 9 8 2 5 # 1 2 3 4 5 6

Serial No.

Plant

0= Hiroshima

1= Hofu

for Europe-RHD: Dummy

for Europe-LHD: Dummy

for Others: Model year

5 to 9 (Same as model year-Israel etc.)

5= 2005

Transmission

2= 5MTX

5= 4ATX

6= 6MTX

Engine type

8= L8 (1.8 L)

F= LF (2.0 L)

T= RF-Turbo-Standard power (2.0 L)

R= RF-Turbo-High power (2.0 L)

Body style

9= 4-door Station Wagon

Drive axle

1= FF

Vehicle type

CR= Mazda5

World manufacturer identification

JMZ= European (L.H.D. U.K.)

DPE000ZW1005

00–00–1

To c o f S C T

GENERAL INFORMATION

General (L.H.D R.H.D) specs.

J M 6 C R 10 F 1 0 0 1 2 3 4 5 6

Serial No.

No significance

0 = Dummy

Model year

No significance

5= 2005, 6= 2006

0 = Dummy

Model change code

Engine type

F= LF (2.0 L)

Body style

10 = Closed body

Vehicle type

CR= Mazda5

World manufacturer identification

JM6 = General (R.H.D.) specs.

JM7 = General (L.H.D.) specs.

DPE000ZW1006

End Of Sie

VEHICLE IDENTIFICATION NUMBER (VIN)

DPE000000000W16

European (L.H.D) specs.

JMZ CR1982*# 100001—

JMZ CR19F2*# 100001—

JMZ CR19F5*# 100001—

JMZ CR19R6*# 100001—

JMZ CR19T6*# 100001—

U.K. specs.

JMZ CR19820# 100001—

JMZ CR19F20# 100001—

JMZ CR19R60# 100001—

JMZ CR19T60# 100001—

General (L.H.D) specs.

JM7 CR10F1*0 100001—

JM7 CR10F100 100001—

General (R.H.D) specs.

JM6 CR10F100 100001—

End Of Sie

HOW TO USE THIS MANUAL

DPE000000000W01

Range of Topics

• This manual contains procedures for performing all required service operations. The procedures are divided

into the following five basic operations:

— Removal/Installation

— Disassembly/Assembly

— Replacement

— Inspection

— Adjustment

• Simple operations which can be performed easily just by looking at the vehicle (i.e., removal/installation of

parts, jacking, vehicle lifting, cleaning of parts, and visual inspection) have been omitted.

00–00–2

GENERAL INFORMATION

Service Procedure

Inspection, adjustment

• Inspection and adjustment procedures are

divided into steps. Important points regarding the

location and contents of the procedures are

explained in detail and shown in the illustrations.

SHOWS PROCEDURE ORDER

FOR SERVICE

Fluid Pressure Inspection

1. Assemble the SSTs as shown in the figure.

Tightening torque

39—49 N·m {4.0—5.0 kgf·m, 29—36 ft·lbf}

49 1232 670A

49 H002 671

SHOWS TIGHTENING

TORQUE

SPECIFICATIONS

49 H032 322

Caution

Connect the gauge set from under

the vehicle to prevent contact with

the drive belt and the cooling fan.

WGIWXX0009E

Repair procedure

1. Most repair operations begin with an overview illustration. It identifies the components, shows how the parts fit

together, and describes visual part inspection. However, only removal/installation procedures that need to be

performed methodically have written instructions.

2. Expendable parts, tightening torques, and symbols for oil, grease, and sealant are shown in the overview

illustration. In addition, symbols indicating parts requiring the use of special service tools or equivalent are also

shown.

00–00–3

GENERAL INFORMATION

3. Procedure steps are numbered and the part that is the main point of that procedure is shown in the illustration

with the corresponding number. Occasionally, there are important points or additional information concerning a

procedure. Refer to this information when servicing the related part.

Procedure

SHOWS SERVICE

ITEM (S)

LOWER TRAILING LINK, UPPER TRAILING LINK REMOVAL/INSTALLATION

1. Jack up the rear of the vehicle and support it with safety stands.

2. Remove the undercover. (See 01-10-4 Undercover Removal)

3. Remove in the order indicated in the table.

4. Install in the reverse order of removal.

5. Inspect the rear wheel alignment and adjust it if necessary.

INDICATES ANY RELEVANT

REFERENCES WHICH NEED

TO BE FOLLOWED DURING

INSTALLATION

"Removal/Installation"

Portion

"Inspection After

Installation" Portion

SHOWS SPECIAL

SERVICE TOOL (SST)

FOR SERVICE OPERATION

SST

SHOWS PROCEDURE ORDER

FOR SERVICE

SST

INSTALL THE PARTS BY

PERFORMING STEPS

1 — 3 IN REVERSE ORDER

43—56 {4.3—5.8, 32—41}

SHOWS APPLICATION

POINTS OF GREASE, ETC.

—

44—60 {4.4—6.2, 32—44}

SHOWS TIGHTENING

TORQUE

SPECIFICATIONS

SHOWS NON-REUSEABLE PARTS

SST

SHOWS DETAILS

SST

94—116 {9.5—11.9, 69—86}

118—156 {12.0—16.0, 87—115}

SHOWS TIGHTENING

TORQUE UNITS

SHOWS THERE

ARE REFERRAL

NOTES FOR SERVICE

N·m {kgf·m, ft·lbf}

Split pin

Nut

Lower trailing link ball joint

Upper trailing link ball joint

(See 02-14-5 Upper Trailing Link Ball Joint Removal Note)

(See 02-14-5 Lower Trailing Link Ball Joint Removal Note)

Bolt

Nut

Lower trailing link

Upper trailing link

Dust boot (lower trailing link)

Dust boot (upper trailing link)

Lower Trailing Link Ball Joint, Upper Trailing Link

Ball Joint Removal Note

Remove the ball joint using the SSTs.

49 T028 304

49 T028 305

UPPER TRAILING LINK

LOWER TRAILING LINK

SHOWS SPECIAL

SERVICE TOOL (SST)

NO.

KNUCKLE

49 T028 303

SHOWS REFERRAL

NOTES FOR

SERVICE

BHE0000W104

Symbols

• There are eight symbols indicating oil, grease, fluids, sealant, and the use of SST or equivalent. These symbols

show application points or use of these materials du ring service.

Symbol

Meaning

Kind

OIL

Apply oil

New appropriate

engine oil or gear

oil

00–00–4

GENERAL INFORMATION

Symbol

Meaning

Kind

BRAKE

FLUID

Apply brake fluid

New appropriate

brake fluid

ATTF

Apply automatic

transaxle/

transmission fluid

New appropriate

automatic

transaxle/

transmission fluid

Apply grease

Appropriate

grease

SEALANT

Apply sealant

Appropriate

sealant

Apply petroleum

jelly

Appropriate

petroleum jelly

Replace part

O-ring, gasket,

etc.

SST

Use SST or

equivalent

Appropriate tools

Advisory Messages

• You will find several Warnings , Cautions , Notes , Specifications and Upper and Lower Limits in this

manual.

Warning

• A Warning indicates a situation in which serious injury or death could result if the warning is ignored.

Caution

• A Caution indicates a situation in which damage to the vehicle or parts could result if the caution is ignored.

Note

• A Note provides added information that will help you to complete a particular procedure.

Specification

• The values indicate the allowable range when performing inspections or adjustments.

Upper and lower limits

• The values indicate the upper and lower limits that must not be exceeded when performing inspections or

adjustments.

00–00–5

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