Emergency Plan Thermonex Pirmasens Plant.doc

TS 16949

Emergency Plan

Division

Thermonex

Hall

B15

Place

Pirmasens

Date of issue

09.05.2006

Editor

H. Hofmann

Date of amendment

Emergency Case

Assessment

Action

1

Breakdown:

·         Software and/or Hardware failure of machine control

·         Failure of a major   equipment component

·         Three independent running     production units are available.

·         Each adhesive formulation can be produced on each production unit.

·         Connecting an alternative Computer

·         Switch to another production unit

2

Breakdown:

·         Compressed Air

·         Two independent running compressors are available. One      is sufficient to run the production.

·         Maintenance on a yearly based contract.

·         Plant maintenance is able to repair air pressure system themselves.

3

Breakdown:

·         Power supply

·         Internal system

·         External system

·         Production breakdown

·         Safety stock for important products.

·         Connecting a mobile current generator

·         Plant maintenance is able to repair power supply themselves. 

4

·         Discontinuance of raw material supply

·         Defined minimal stock level of raw material, packing units and finished products.

·         Safety stock for important products.

·         Safety stock for important raw materials and packing units.

·         Fast raw material supply within the Forbo-Group is possible. 

5

Outbreak of Fire:

·         Raw Material Stock

·         Finished Products Stock

·         Production Units

·         External raw material stock.

·         External stock for finished    products.

·         Safety stock for important products.

·         Outsourcing production to other Forbo plants.

6

Breakdown:

·         ERP-System (Hardware and/or Software)

·         Available in defined space of time.

·         Data backup on external server.

·         Production and deliveries without IT Service.

·         Maintenance contracts.

7

Breakdown:

·         Heating system

·         Available in defined space of time.

·         Contract with long heating supplier (EVU) exists.

·         Plant maintenance is able to repair heating system themselves.  

8

·         Unplanned (above average) absence of production staff members.

·         Additional production line for water based products exists in the Pirmasens plant.

·         Moving staff members from other production units.