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SIMATIC ET 200iS Distributed I/O Station
Contents
Preface
1
Product Overview
2
SIMATIC
ET 200iS Distributed I/O Station
Manual
No. Designation
The following supplements are part of this documentation:
10
Drawing number
Edition
Power Supply Module
11
1
Product information
A5E00163808-02
06/2004
12
2
Product information
A5E00207628-02
02/2004
Interface Module
2
Product information
A5E00158421-01
06/2004
Digital Electronics Modules
13
14
Analog Electronics Modules
Analog Electronics Modules
with HART
15
Appendix
Order Numbers
16
17
Dimension Drawings
Reaction Times
18
Address Space of the Inputs
and Outputs
19
Certifications
20
This manual has the order number:
6ES7151-2AA00-8BA0
Marking
21
22
Glossary
Index
Edition 10/2001
A5E00087831-02
Brief Instructions on
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Safety Guidelines
This manual contains notices intended to ensure personal safety, as well as to protect the products and
connected equipment against damage. These notices are highlighted by the symbols shown below and
graded according to severity by the following texts:
!
Danger
indicates that death, severe personal injury or substantial property damage will result if proper
precautions are not taken.
!
Warning
indicates that death, severe personal injury or substantial property damage can result if proper
precautions are not taken.
!
Caution
indicates that minor personal injury can result if proper precautions are not taken.
Caution
indicates that property damage can result if proper precautions are not taken.
Notice
draws your attention to particularly important information on the product, handling the product, or to a
particular part of the documentation.
Qualified Personnel
Only qualified personnel should be allowed to install and work on this equipment. Qualified persons are
defined as persons who are authorized to commission, to ground and to tag circuits, equipment, and
systems in accordance with established safety practices and standards.
Correct Usage
Note the following:
!
Warning
This device and its components may only be used for the applications described in the catalog or the
technical description, and only in connection with devices or components from other manufacturers
which have been approved or recommended by Siemens.
This product can only function correctly and safely if it is transported, stored, set up, and installed
correctly, and operated and maintained as recommended.
Trademarks
SIMATIC®, SIMATIC HMI® and SIMATIC NET® are registered trademarks of SIEMENS AG.
Third parties using for their own purposes any other names in this document which refer to trademarks might
infringe upon the rights of the trademark owners.
Copyright © Siemens AG 2001 All rights reserved
The reproduction, transmission or use of this document or its
contents is not permitted without express written authority.
Offenders will be liable for damages. All rights, including rights
created by patent grant or registration of a utility model or design,
are reserved.
Disclaimer of Liability
We have checked the contents of this manual for agreement with
the hardware and software described. Since deviations cannot be
precluded entirely, we cannot guarantee full agreement. However,
the data in this manual are reviewed regularly and any necessary
corrections included in subsequent editions. Suggestions for
improvement are welcomed.
Siemens AG
Bereich Automatisierungs- und Antriebstechnik
Geschaeftsgebiet Industrie-Automatisierungssysteme
Postfach 4848, D- 90327 Nuernberg
©Siemens AG 2001
Technical data subject to change.
Siemens Aktiengesellschaft
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Contents
1 1 Preface
1-1
1.1
Preface ............................................................................................................. .1-1
2 2 Product Overview
2-1
2.1
What are Distributed I/O Stations? .................................................................. .2-1
2.2
What Is the ET 200iS Distributed I/O Station?................................................. .2-3
2.3
ET 200iS in the Hazardous Area...................................................................... .2-9
2.4
Integration in Process Control System........................................................... .2-13
3 3 Brief Instructions on Commissioning
3-1
3.1
Introduction....................................................................................................... .3-1
3.2
Requirements ................................................................................................... .3-1
3.3
Materials and Tools Required to Set Up the Example ..................................... .3-2
3.4
Overview of the Setup...................................................................................... .3-3
3.5
Setting Up the Configuration for the Example.................................................. .3-4
3.5.1
Setting up the ET 200iS ................................................................................... .3-4
3.5.2
Setting Up the S7-400...................................................................................... .3-4
3.5.3
Installing the Fieldbus Isolating Transformer .................................................... 3-4
3.6
Wiring the Example Setup................................................................................ .3-5
3.7
Insert the interface module and the electronics modules ................................ .3-8
3.8
Setting the PROFIBUS Address ...................................................................... .3-8
3.9
Configuring the Example.................................................................................. .3-9
3.9.1
Configuring the S7-400 .................................................................................... .3-9
3.9.2
Configuration of the ET 200iS ........................................................................ .3-11
3.9.3
Setting Parameters for the ET 200iS ............................................................. .3-13
3.10
Programming the Example............................................................................. .3-14
3.11
Putting the Example into Operation ............................................................... .3-16
3.12
Evaluating the Diagnostics............................................................................. .3-16
3.13
Removing and inserting modules................................................................... .3-17
3.14
Wire break of the NAMUR encoder connected to the digital input module .... 3-18
4 4 Configuration Options
4-1
4.1
System with Scalable Modularity ..................................................................... .4-1
4.2
Electronics Modules to Suit your Application .................................................... 4-2
4.3
Which Electronics Modules Match the Terminal Modules? ............................. .4-4
4.4
Configuration Options in Zones........................................................................ .4-5
4.5
Power Supply of the ET 200iS ......................................................................... .4-8
4.6
Direct Data Exchange ...................................................................................... .4-9
4.7
Using the ET 200iS in a Redundant Standard DP Master System................ .4-10
4.8
Restricted Number of Connectable Electronics Modules/Maximum
Configuration .................................................................................................. .4-12
ET 200iS Distributed I/O Station
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Contents
5 5 Installation
5-1
5.1
Rules for Installation......................................................................................... .5-1
5.2
Installing the Terminal Module for the Power Supply Module........................... 5-5
5.3
Installing Terminal Modules for the Interface Module and Electronics
Modules............................................................................................................ .5-7
5.4
Installing the Bus Termination Module ........................................................... .5-10
5.5
Installing the Shield Contact........................................................................... .5-12
5.6
Fitting Slot Number Labels and Color Identification Labels ........................... .5-13
5.7
Replacing the Bus Interface Module and Terminal Box on the
Terminal Module............................................................................................. .5-16
6 6 Wiring
6-1
6.1
General Rules and Regulations for Wiring........................................................ 6-1
6.2
Operate the ET 200iS with a Grounded-Neutral Supply................................... 6-3
6.3
Electrical Design of the ET 200iS...................................................................... 6-5
6.4
Lightning and Overvoltage Protection ............................................................... 6-6
6.4.1
Overview .......................................................................................................... .6-6
6.4.2
The Lightning Protection Zone Concept ........................................................... 6-7
6.4.3
Rules for the Interface between Lightning Protection Zones 0...1 ................. .6-10
6.4.4
Rules for the Interfaces between Lightning Protection Zones 1...2
and higher ...................................................................................................... .6-12
6.4.5
Example of Protection from Overvoltage for Networked ET 200iS Stations.. .6-13
6.5
Wiring the ET 200iS ....................................................................................... .6-15
6.5.1
Wiring Rules for the ET 200iS........................................................................ .6-15
6.5.2
Wiring Terminal Module TM-E30S44-iS with Screw Terminals ...................... 6-16
6.5.3
Wiring Terminal Module TM-E30C44-iS with Spring Terminals ..................... 6-17
6.5.4
Wiring Terminal Module TM-PS ..................................................................... .6-18
6.5.5
Wiring Terminal Module TM-IM...................................................................... .6-20
6.5.6
Wiring Terminal Module TM-E ....................................................................... .6-22
6.5.7
Contacting the Cable Shields......................................................................... .6-23
6.5.8
Grounding the DIN Rail .................................................................................. .6-25
6.6
Inserting and Labeling the Power Supply, Interface Module, and
Electronics Modules ....................................................................................... .6-26
6.7
Setting the PROFIBUS Address .................................................................... .6-31
7 7 Commissioning and Diagnostics
7-1
7.1
Overview of Defining the Configuration ............................................................ 7-1
7.2
Configuration .................................................................................................... .7-5
7.3
Parameter Assignment..................................................................................... .7-7
7.4
Commissioning and Starting up the ET 200iS ............................................... .7-10
7.5
Reassign Parameters for the ET 200iS during Operation.............................. .7-14
7.6
Diagnostics Using the Process Image Input Table ........................................ .7-16
7.7
Status and Error LEDs on the IM 151-2 ......................................................... .7-17
7.8
Diagnostics with STEP 5 and STEP 7 ........................................................... .7-22
7.8.1
Introduction..................................................................................................... .7-22
7.8.2
Reading out Diagnostic Information ............................................................... .7-22
7.8.3
Diagnostic Messages of the Electronics Modules.......................................... .7-24
7.8.4
Evaluating Interrupts from the ET 200iS (S7-DP Slave/ DPV1 Slave) ........... 7-26
7.8.5
Structure of the Slave Diagnostic Information................................................ .7-29
7.8.6
Station Status 1 to 3 ....................................................................................... .7-30
7.8.7
Master PROFIBUS Address........................................................................... .7-32
7.8.8
Vendor ID ....................................................................................................... .7-32
7.8.9
ID-Related Diagnostics .................................................................................. .7-33
ET 200iS Distributed I/O Station
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Contents
7.8.10 Module Status ................................................................................................ .7-34
7.8.11 Channel-Related Diagnostics......................................................................... .7-35
7.8.12 Interrupts ........................................................................................................ .7-38
7.8.13 Diagnostics for Incorrect Module Configuration of the ET 200iS .................... 7-46
8 8 Maintenance
8-1
8.1
Activities During Operation............................................................................... .8-1
8.2
Removing and Inserting Electronics Modules during Operation
(Hot Swapping) ................................................................................................ .8-2
8.3
Maintenance During Operation ........................................................................ .8-5
8.4
Cleaning ........................................................................................................... .8-5
9 9 General Technical Specifications
9-1
9.1
General Technical Specifications..................................................................... .9-1
9.2
Standards, certificates and approvals.............................................................. .9-1
9.3
Electromagnetic Compatibility, Transport and Storage Conditions .................. 9-3
9.4
Mechanical and climatic environmental conditions .......................................... .9-6
9.5
Information on Dielectric Strength Tests, Class of Protection, Degree of
Protection and Rated Voltage of the ET 200iS ................................................. 9-7
10 10 Terminal Modules
10-1
10.1
Overview of the Contents............................................................................... .10-1
10.2
Terminal Module for the Power Supply Module TM-PS.................................. 10-2
10.3
Terminal Module for the Interface Module TM-IM.......................................... .10-4
10.4
Terminal Modules for Electronics Modules TM-E30S44-iS / TM-E30C44-iS . 10-6
11 11 Power Supply Module
11-1
11.1
Power Supply Module .................................................................................... .11-1
12 12 Interface Module
12-1
12.1 Interface module IM 151-2 ............................................................................. .12-1
12.2 Parameters for the Interface Module ............................................................. .12-4
12.3 Parameter Description ................................................................................... .12-5
12.3.1 Startup when defined and actual configuration differ..................................... .12-5
12.3.2 Time stamping / edge evaluation ................................................................... .12-5
12.3.3 Format of the analog values........................................................................... .12-7
12.3.4 Interference Frequency Suppression ............................................................. .12-7
12.3.5 Temperature unit ............................................................................................ .12-7
12.3.6 Slot Reference Junction/Reference Junction Input........................................ .12-7
12.3.7 Identification Data .......................................................................................... .12-7
13 13 Digital Electronics Modules
13-1
13.1 Digital Electronics Module 4DI NAMUR ......................................................... .13-1
13.2 Digital Electronics Module 2DO DC25V/25mA .............................................. .13-7
13.3 Parameters of the Digital Electronics Modules ............................................ .13-11
13.4 Parameter Description ................................................................................. .13-14
13.4.1 Pulse extension ............................................................................................ .13-14
13.4.2 Flutter monitoring ......................................................................................... .13-15
13.4.3 Identification Data ........................................................................................ .13-17
13.5
Diagnostics with the Changeover Transducer Type .................................... .13-17
ET 200iS Distributed I/O Station
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