Popular Woodworking - 189 -2011.pdf

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1 Little Block Will Make You a Better Woodworker

APRIL 2011 ■ #189

Morris Chair

Made Right

All the Joinery,

No Compromises

Bend Solid Wood –

No Steam, No Glue

Keepsake Box:

Designed to Build

Your Dovetail Skills

French Tool Rack –

In an Afternoon

Western &

Japanese Planes –

Separated at Birth?

US $5.99

04

Free Video Tour of the Morris Chair: Visit popularwoodworking.com/apr11

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74470 01355

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Display until May 3, 2011

popularwoodworking.com

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CARD #31 or go to PWFREEINFO.COM

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CONTENTS

APRIL 2011

36

44

48

F EATURES

28 Gustav Stickley

Morris Chair

Reproduce this Arts & Crafts classic and

reward yourself with the ultimate (and

original) easy chair.

38 Precision Inlay,

Simple Tools

A few shop-made appliances allow you to add

stunning face-grain inlay to your work.

48 Variable-pitch

Jack Plane

This shop-made jack plane can be easily

set to work at 45° for rough work or 52° for

smoothing chores.

BY JAMEEL ABRAHAM

BY RO BERT W. L A NG

BY JOHN WILSON

ONLINE u World-class Work

S e e s ome of t he aut hor ’s impre ssive work

– from c ar ving s to icon painting to ouds.

popularwoodworking.com/apr11

ONLINE u Upholstery

Download a PDF drawing and instructions for

making the Morris Chair cushions.

popularwoodworking.com/apr11

ONLINE u Chris Gets to

Know Jack

Watch our video of Editor Christopher

Schwarz putting John’s plane to the test.

popularwoodworking.com/apr11

44 Dovetailed

Keepsake Box

The dovetail shortcuts you’ll learn as you

build this classic box will help make you a

better (and quicker) joiner.

36 Bend the Laws

Of Lignum

A recent innovation, Compwood, lets you

bend wood without steam or adhesives.

54 The Gottshall

Block Challenge

A piece of scrap and an afternoon of work will

challenge and stretch your hand-tool skills.

BY CHRISTOPHER SCHWARZ

BY GLEN D. HUEY

BY RO BERT W. L A NG

ONLINE u Wiggle Wood

Watch Chris’s video on bending this wiggly

wo o d to make an ar m b ow.

popularwoodworking.com/apr11

ONLINE u Age Your Hardware

Watch our free video to learn how to make

inexpensive hinges look like dark, time-worn

hardware.

popularwoodworking.com/apr11

ONLINE u Blow-by-blow

Read Bob’s blog entries for all the details on

this hand-tool challenge.

popularwoodworking.com/apr11

38

COMP WOOD, KEEPSAKE BOX & JACK PLANE PHOTOS BY AL PARRISH; INLAY PHOTOS BY FATHER JOHN ABRAHAM;

COVER PHOTO BY AL PARRISH

popularwoodworking.com ■ 1

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CONTENTS

APRIL 2011

14

20

22

R EGULARS

6

14 DeWalt’s

Compact

Routers

26 Tool Rack

I CAN DO THAT

BY CHRISTOPHER SCHWARZ

58 Shellac:

A Challenging

Finish

FLEXNER ON FINISHING

BY BOB FLEXNER

62 Glossary

TERMS OF THE TRADE

Woodworking’s terminology can be over-

whelming. Learn the terms used in this issue.

Why Furniture

Stores Make

Me Ill

ON THE LEVEL

TOOL TEST

BY CHRISTOPHER SCHWARZ

BY THE EDITORS

8 Make a

Lamination Last

LETTERS

FROM OUR READERS

12 Benchtop Saw

Upgrade

ONLINE u Tool Test Archives

We have lot s of to ol reviews on our we b site,

free.

popularwoodworking.com/tools

20 Double-duty

Dovetails

DESIGN MATTERS

BY GEORGE R. WALKER

22 Separated

At Birth?

TRICKS OF THE TRADE

64 CSI: Tools

FROM OUR READERS

END GRAIN

VIDEO u Tricks-in-Action

Watch a video of one of our tricks at work.

popularwoodworking.com/tricks

BY JOE MCMAHON

ARTS & MYSTERIES

BY BOB ROZAIESKI

& WILBUR PAN

Number 189, April 2011. Popular Woodworking Magazine (ISSN 0884-8823,USPS 752-250) is

published 7 times a year, February, April, June, August, October, November and December,

which may include an occasional special, combined or expanded issue that may count

as two issues, by F+W Media, Inc. Editorial and advertising offices are located at 4700 E.

Galbraith Road, Cincinnati, Ohio 45236. Unsolicited manuscripts, photographs and artwork

should include ample postage on a self-addressed, stamped envelope (SASE); otherwise

they will not be returned. Subscription rates: A year’s subscription (7 issues) is $24.95;

outside of the U.S. add $7/year ■ Canada Publications Mail Agreement No. 40025316.

C anadian ret ur n addres s: 2 8 3 5 K ew D r ive, W inds or, O N N 8 T 3 B 7 ■ Copyright 2011 by

Popular Woodworking Magazine . Periodicals postage paid at Cincinnati, Ohio, and additional

mailing offices. Postmaster: Send all address changes to Popular Woodworking Magazine ,

P.O. Box 420235, Palm Coast, FL 32142-0235 Canada GST Reg. # R122594716 ■ Produced

and printed in the U.S.A.

26

2 ■ POPULAR WOODWORKING MAGAZINE April 2011

RO U T ER & TO O L R AC K PH OTO S BY A L PA R R I S H; D OV E TA I L PH OTO BY G E O RG E R . WA LK ER ; A RT S & MYS T ER I E S PH OTO BY ROZ A I E S K I & PA N

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CARD #14 or go to PWFREEINFO.COM

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