01. February 2002.pdf

3 GREAT JIGS FOR PERFECT CLAMPING

NOW MORE PROJECTS, TECHNIQUES, REVIEWS

Woodworking

Popular

FEBRUARY 2002

ISSUE #126

CLASH OF THE

TABLE SAWS

• Who makes the BEST MACHINE

• Learn the BEST TECHNIQUES

• Build SUPER-SMART

OUTFEED TABLES

8 DO-OR-DIE

PLUS

• Shaker Candlestand

• Sliding Bench Deadman

• Rehandle your Chisels

CANADA’S

MAG

RUFFMAN

TV’s first woman

of woodworking

builds projects

using off-the-rack

materials

www.popwood.com

$4.99 U.S. $7.99 CAN

02>

71486 01355

lessons in

wood movement

Actor Dan Haggerty

with Ben, Stars of

“Grizzly Adams”

PURVEYORS OF FINE MACHINERY ™ – SINCE 1983

MODEL G8794

12 1 ⁄ 2 " Portable Planer

MODEL G1021Z

15" Planer w/ CABINET Stand

• 3 H.P., 220V, S INGLE -P HASE M OTOR

• P RECISION G ROUND C AST I RON B ED

• C UTTERHEAD S PEED : 5000 R.P.M.

• R ATE OF FEED : 16 F.P.M. & 20 F.P.M.

• M AX . C UTTING W IDTH : 14 7 ⁄ 8 "

• M AX . C UTTING H EIGHT : 6 1 ⁄ 8 "

MODEL G1033

20" Planer

• 3 H.P., 220V, S INGLE -P HASE M OTOR

• T ABLE IS P RECISION - GROUND TO A M IRROR - LIKE F INISH

• C UTTERHEAD S PEED : 4833 R.P.M.

• R ATE OF FEED : 16 F.P.M. & 20 F.P.M.

• M AX . C UTTING W IDTH : 20"

• M AX . C UTTING H EIGHT : 8 5 ⁄ 8 "

• M AX . C UTTING D EPTH : 1 ⁄ 8 "

• N UMBER OF K NIVES : 4 H.S.S.

Actor

Dan Haggerty

• 2 H.P., 110V

M OTOR , 15 A MPS

• C UTTERHEAD S PEED :

8,540 R.P.M.

• F EED R ATE :

25 F.P.M.

• N UMBER OF PUTS PER

I NCH : 57

• M IN . B OARD

T HICKNESS : 3 ⁄ 16 "

• M AX . C UTTING

W IDTH :12 1 ⁄ 2 "

• M AX . C UTTING H EIGHT : 6"

• M AX . C UTTING D EPTH : 1 ⁄ 16 "

• A PPROX . S HIPPING W EIGHT : 85 LBS .

• M AX . C UTTING D EPTH : 1 ⁄ 8 "

• N UMBER OF K NIVES : 3

• A LL B ALL B EARING

C ONSTRUCTION

• A PPROX . S HIPPING

W EIGHT 540 LBS .

• H EAVY -D UTY C AST I RON

C ONSTRUCTION

• A PPROX . S HIPPING

W EIGHT : 785 LBS .

4 B LADE

C UTTERHEAD !

1999

ONLY

$ 995 00

$125 S HIPPING

A NYWHERE IN L OWER 48 S TATES

“I love dealing with

Grizzly Industrial.

They have excellent

products and stand

behind everything

they sell.”

ONLY

$ 289 95

$30 S HIPPING

A NYWHERE IN L OWER 48 S TATES

FREE STAND

I NCLUDED WITH G8794 P LANER

( 700 LB . C APACITY )

FREE STAND

ONLY

$ 1,295 00

$150 S HIPPING

A NYWHERE IN L OWER 48 S TATES

MODEL G1182HW

6" x 47" Jointer

with Handwheels

MODEL G1182ZX

6" x 47" Heavy-Duty

Jointer

MODEL G1018HW

8" x 65" SUPER

Heavy-Duty Jointer

• 1 H.P., S INGLE -P HASE , 110/220V M OTOR (P RE - WIRED TO 110 V)

• H EAVY - DUTY O NE P IECE S TEEL S TAND W /B UILT IN C HIP C HUTE

• P RECISION G ROUND C AST I RON B ED

• S UPER H EAVY -D UTY , C ENTER -M OUNTED F ENCE - P OSITIVE

STOPS @ 45º & 90º • 3 K NIFE B ALL B EARING C UTTERHEAD

• T ABLE SIZE : 6" X 47" • 1 ⁄ 2 " R ABBETING C APACITY

• A PPROX . S HIP . W EIGHT : 215 LBS .

• 1 H.P., S INGLE -P HASE , 110/220V M OTOR (P RE - WIRED TO 110 V)

• H EAVY - DUTY O NE P IECE S TEEL S TAND W /B UILT IN C HIP C HUTE

• P RECISION G ROUND C AST I RON B ED

• R E - DESIGNED F ENCE S YSTEM - P OSITIVE STOPS @ 45º & 90º

• 3 K NIFE B ALL B EARING C UTTERHEAD • T ABLE SIZE : 6" X 47"

• 1 ⁄ 2 " R ABBETING C APACITY

• A PPROX . S HIPPING

W EIGHT : 235 LBS .

• 3- KNIFE CUTTERHEAD IS 3" IN DIA . AND RUNS IN

SHIELDED , PRE - LUBRICATED BALL BEARINGS

• P OWERFUL 1 1 ⁄ 2 H.P., 220V SINGLE PHASE MOTOR

EASILY PLOWS THROUGH HARDWOODS

• M AXIMUM DEPTH OF CUT IS 1 ⁄ 2 " AND

INFEED TABLE HAS RABBETING LEDGE

• S UPER HEAVY - DUTY CAST IRON BED

• A PPROX . S HIPPING W T . 450 LBS .

FREE

P AIR O F S AFETY

P USH B LOCKS

FREE

P AIR O F S AFETY

P USH B LOCKS

FREE

P AIR O F S AFETY

P USH B LOCKS

ONLY

$ 325 00

$55 S HIPPING

A NYWHERE IN L OWER 48 S TATES

ONLY

$ 475 00

$55 S HIPPING

A NYWHERE IN L OWER 48 S TATES

ONLY

$ 695 00

$75 S HIPPING

A NYWHERE IN L OWER 48 S TATES

MODEL G1035

1 1 ⁄ 2 H.P. Shaper

MODEL G1026

3 H.P. Shaper

• 3 I NTERCHANGEABLE S PINDLES : 1 ⁄ 2 ", 3 ⁄ 4 " AND 1"

• 3" S PINDLE T RAVEL

• H EAVY -D UTY 3 H.P., S INGLE -P HASE , 220V M OTOR WITH

R EVERSING S WITCH

• T WO S PINDLE S PEEDS : 7,000 AND 10,000 R.P.M.

• S PINDLE O PENINGS : 1 3 ⁄ 8 ", 2 3 ⁄ 4 ", 4", AND 5 1 ⁄ 2 "

• P RECISION -G ROUND C AST I RON T ABLE

• T ABLE S IZE WITH S TANDARD

W ING A TTACHED : 30 1 ⁄ 2 " X 28 1 ⁄ 4 "

• F LOOR - TO -T ABLE

H EIGHT : 34"

• A PPROX . S HIPPING

W EIGHT : 353 LBS .

MODEL G1019Z

14" BANDSAW

• 2 I NTERCHANGEABLE S PINDLES : 1 ⁄ 2 " AND 3 ⁄ 4 "

• H EAVY -D UTY 1 1 ⁄ 2 H.P., 110/220V M OTOR

• T WO S PINDLE S PEEDS : 7,000 AND 10,000 R.P.M.

• S PINDLE O PENINGS : 1 1 ⁄ 4 ", 3 1 ⁄ 2 ", AND 5"

• P RECISION -G ROUND C AST I RON T ABLE • 3" S PINDLE T RAVEL

• T ABLE S IZE : 20 1 ⁄ 4 " X 18"

• F LOOR - TO -T ABLE H EIGHT : 33 1 ⁄ 2 "

• A LL B ALL B EARING C ONSTRUCTION

• M AX . C UTTER D IAMETER : 5"

• A PPROX . S HIPPING

W EIGHT : 220 LBS .

• C UTTING CAPACITY / THROAT : 14 1 ⁄ 4 "

• M AXIMUM CUTTING HEIGHT : 6 3 ⁄ 8 "

• O VERALL SIZE : 66"H X 26"W X 22"D

• T ABLE HEIGHT ABOVE FLOOR : 42 1 ⁄ 2 "

• T ABLE TILT : 45° RIGHT , 10° LEFT

• W HEELS : F ULLY BALANCED CAST

ALUMINUM WITH RUBBER TIRES

• M OTOR : 1 H.P., TEFC,

110V / 220V SINGLE PHASE

• A MPS : 12@110V / 6@220V

• B LADE SPEEDS : 2500 & 3350

F.P.M.

• B LADE SIZE : 98" ( 1 ⁄ 8 " TO

“Please, can we buy

it, honey?”

G1706

EXTENSION WING SHOWN

NOT INCLUDED

3 ⁄ 4 "

WIDE )

• A PPROX . S HIP . W T . 165 LBS .

ONLY

$ 425 00

$55 S HIPPING

A NYWHERE IN L OWER 48 S TATES

ONLY

$ 825 00

$75 S HIPPING

A NYWHERE IN L OWER 48 S TATES

ONLY

$ 335 00

$55 S HIPPING

A NYWHERE IN L OWER 48 S TATES

CALL TODAY FOR YOUR

FREE 468 P AGE

C OLOR C ATALOG

MEDIA CODE

AD1272

1-800-523-4777

CUSTOMER SERVICE:

(570) 546-9663

FAX: (800) 438-5901

3 Locations: Bellingham, WA • Springfield, MO • Muncy, PA

395001658

Circle #123 on Reader Service Reply Card

FREE

WE SELL DIRECT TO THE USER! NO DEALERS AND NO MIDDLEMEN!

BUY DIRECT & SAVE!

• FULL 1-YEAR WARRANTY ON ALL MACHINES • MOST ORDERS SHIPPED THE SAME DAY

• HUGE PARTS FACILITY WITH OVER 1 MILLION PARTS IN STOCK AT ALL TIMES

• WE HAVE 2 OVERSEAS QUALITY CONTROL OFFICES STAFFED WITH QUALIFIED ENGINEERS

NEW TABLE SAWS FOR 2002!

MODEL G1022SM

10" Heavy-Duty Table Saw

• T ABLE S IZE W / E XTENSION W INGS : 27 1 ⁄ 8 " X 40 5 ⁄ 8 "

• R AIL D IMENSIONS : 44" X 1 3 ⁄ 8 " • M AX . R IPPING C APACITY : 24"

• C UTTING C APACITY AT 90˚: 3 1 ⁄ 8 " • C UTTING C APACITY AT 45˚: 2 1 ⁄ 8 " • 1 1 ⁄ 2

H.P., S INGLE -P HASE , 110/220V M OTOR ( PRE - WIRED TO 110V)

• A PPROX . S HIPPING W EIGHT : 220 LBS . • P RECISION G ROUND C AST I RON

T ABLE

MODEL G1022PRO

10" heavy-duty table saw

with Shop fox ® classic fence

MODEL G1023SL

10" LEFT-TILTING SUPER

HEAVY-DUTY TABLE SAW

• 2 H.P. MOTOR

• P RECISION GROUND TABLE & WINGS

• W IDE & STABLE STAND

• 5 ⁄ 8 " X 1 1 ⁄ 4 " BALL BEARING ARBOR

• 37" TABLE HEIGHT

• 3 1 ⁄ 8 " CUTTING CAPACITY AT 90°,

2 1 ⁄ 8 " AT 45°

• S EE THRU BLADE GUARD

• T ABLE HAS BEVELED EDGE & T- SLOTS

• 27 1 ⁄ 8 " X 40 5 ⁄ 8 " TABLE SIZE

• P RECISION S HOP F OX ® F ENCE

• C AST IRON MITER GAUGE ADJUSTS TO

ELIMINATE ANY PLAY IN MITER SLOT

• M ACHINED STEEL PULLEYS

• P OWER T WIST ® DRIVE BELT

• 4" DUST PORT • 25" RIP CAPACITY

• S MOOTHER ACTION HANDWHEELS

• S HIPPING WEIGHT APPROX .: 290 LBS .

• 3 H.P. SINGLE - PHASE , 220V MOTOR

• S OLID CAST IRON TABLE

• T ABLE HAS T- SLOTS SO YOUR MITER

GAUGE WILL NOT FALL OFF THE TABLE

WHEN RETRACTED

• T ABLE SIZE ( WITH 2 SOLID EXTENSION

WINGS ATTACHED ) IS 40 1 ⁄ 8 " X 27"

• E XTRA - LARGE HANDWHEELS

• C UTTING CAPACITY : 8" LEFT AND 26"

RIGHT OF BLADE

• M AXIMUM DEPTH OF CUT @ 90°: 3"

• M AXIMUM DEPTH OF CUT @ 45°: 2 1 ⁄ 8 "

• 5 ⁄ 8 " DIAMETER ARBOR IS LONG ENOUGH

TO ACCEPT DADO BLADES UP TO 13 ⁄ 16 "

• O NE - PIECE STEEL CABINET - TYPE STAND

• M AGNETIC SAFETY SWITCH IS STANDARD

• A LL SEALED BALL BEARING CONSTRUCTION

• T RIPLE V- BELT DRIVE

• P OWDER COATED PAINT

• S HIPPING WEIGHT APPROX . 430 LBS .

I NCLUDES

SHOP FOX ®

C LASSIC

F ENCE !

ONLY

$ 325 00

$55 S HIPPING

A NYWHERE IN L OWER 48 S TATES

F ULLY

A DJUSTABLE

C AST I RON

M ITER G AUGE

ONLY

$ 550 00

$75 S HIPPING

A NYWHERE IN L OWER 48 S TATES

INTRODUCTORY

PRICE

$ 895 00

$75 S HIPPING

A NYWHERE IN L OWER 48 S TATES

MODEL G7947

12 Speed 17"

floor Drill Press

• 1 H.P., S INGLE P HASE , 110V/220V M OTOR

• 12 S PEEDS : 210-3300 RPM

• O VERALL H EIGHT : 64 1 ⁄ 2 " • S WING : 17"

• D RILL C HUCK : 5 ⁄ 8 " • D RILLING C APACITY : 1" S TEEL

• S PINDLE T APER : MT #3 • S PINDLE T RAVEL : 4 3 ⁄ 4 "

• T ABLE S IZE : 13 5 ⁄ 8 " S Q .

• P RECISION G ROUND C AST I RON T ABLE

• T ABLE T ILT : 90˚ IN B OTH D IRECTIONS

• A PPROX . S HIPPING W EIGHT : 275 LBS .

MODEL G1066

24" Drum Sander

• 5 H.P., 220V D RUM M OTOR D RIVES 2 A LUMINUM S ANDING D RUMS

• 1 ⁄ 4 H.P. C ONVEYOR M OTOR GIVES AN 11 FPM R ATE OF F EED

• 2 B UILT - IN 4" D UST P ORTS FOR E ASY H OOK - UP TO C OLLECTION S YSTEM

• A LL S TEEL AND B ALL B EARING C ONSTRUCTION

• S TATE - OF - THE -A RT C OMPUTER B ALANCED D RUMS • A PPROX . S HIPPING

• H ANDLES S TOCK UP TO 23 1 ⁄ 2 " WIDE X 4 1 ⁄ 4 " THICK

MODEL G9983

15" wide-belt sander

(open end)

• O VERALL DIMENSIONS : 61 3 ⁄ 4 "H X

32 1 ⁄ 2 "D X 35"W

• C ONVEYOR S PEED 13 & 16.4

F.P.M.

• B ELT FEED MOTOR : 1 ⁄ 4 H.P.

• S ANDING BELT MOTOR : 5 H.P.

• R EQUIRES SINGLE - PHASE , 220V

ELECTRICAL AND 50-70 PSI AIR

• I NCLUDES EXTENDED SUPPORT

BAR FOR WIDE BOARDS

• A PPROX . SHIPPING WEIGHT :

1,000 LBS .

W EIGHT : 430 LBS .

B UILT -I N L IGHT ! ( BULB NOT INCLUDED )

ONLY

$ 375 00

$75 S HIPPING

A NYWHERE IN L OWER 48 S TATES

ONLY

$ 1095 00

$75 S HIPPING

A NYWHERE IN L OWER 48 S TATES

MODEL G1029

2 H.P. Dust Collector

ONLY

$ 2,795 00

$200 S HIPPING

A NYWHERE IN L OWER 48 S TATES

• M OTOR A MP D RAW : 12 A MPS (220V ONLY )

• 2 H.P., 220V, S INGLE -P HASE M OTOR

• R.P.M.: 3450

• S TANDARD B AG F ILTRATION : 30 M ICRON

• P ORTABLE B ASE S IZE : 21 1 ⁄ 2 " X 33 1 ⁄ 2 "

• A IR S UCTION C APACITY : 1550 C.F.M.

• S TATIC P RESSURE : 12.3"

• A PPROX . S HIPPING W EIGHT : 130 LBS .

1997

MODEL G9922

Oscillating Spindle Sander

MODEL G1071

Oscillating Spindle Sander

• 1 H.P., S INGLE P HASE , 110/220V, TEFC M OTOR

• P RECISION G ROUND C AST I RON 25" X 25" T ABLE T ILTS TO 45°

• S TROKE L ENGTH : 1 1 ⁄ 2 "

• 1 ⁄ 2 H.P., S INGLE P HASE , 4.6 A MP , TEFC M OTOR

• G ROUND C AST I RON 14 1 ⁄ 2 " X 14 1 ⁄ 2 " T ABLE T ILTS TO 45°

• S TROKE L ENGTH : 1"

• B UILT - IN 2" D UST C OLLECTION P ORT

• F LOOR - TO -T ABLE H EIGHT : 35 1 ⁄ 2 "

• B UILT - IN 4" D UST C OLLECTION P ORT

• 1725 R.P.M. S PINDLE S PEED

• S PINDLE O SCILLATES AT 72 S.P.M.

• 10 T APERED AND T HREADED S PINDLE S IZES

• P ERMANENTLY L UBRICATED

B ALL B EARINGS

• I NCLUDES 100 G RIT S LEEVE FOR

E ACH S PINDLE , M ITER G AUGE AND

W RENCH S ET

• A PPROX . S HIPPING W EIGHT : 300 LBS .

F REE C YCLONE S EPARATOR !

• F LOOR - TO -T ABLE H EIGHT : 39 1 ⁄ 2 "

• 3450 R.P.M. S PINDLE S PEED

• S PINDLE O SCILLATES AT

64 S TROKES -P ER -M INUTE

• S HIELDED & P ERMANENTLY

L UBRICATED B ALL B EARINGS

• I NCLUDES 80 G RIT S LEEVE

FOR S PINDLE , M ITER G AUGE

AND W RENCH S ET

• A PPROX . S HIPPING W EIGHT : 95 LBS .

ONLY

$ 249 95

$55 S HIPPING

A NYWHERE IN L OWER 48 S TATES

ONLY

$ 175 00

$30 S HIPPING

A NYWHERE IN L OWER 48 S TATES

ONLY

$ 525 00

$75 S HIPPING

A NYWHERE IN L OWER 48 S TATES

OVER 10,000 PRODUCTS AVAILABLE ONLINE!

RECEIVE A FREE GIFT WITH EVERY ONLINE ORDER

(LIMITED TIME OFFER)

Circle #124 on Reader Service Reply Card

SHOP FOX ®

C LASSIC

F ENCE !

A vise you

can use in the

comfort of your

own _______ .

QUICK-VISE TM Portable Vise

The QUICK-VISE™ is lightweight, durable, and works wherever you do. QUICK-GRIP ® Clamping Tools

— they’ll change the way you work. For more information: quickvise.com

Circle #101 on Reader Service Reply Card

contents

TOOLS AND TECHNIQUES

Turn Your Moto-Tool Into a Plunge Trimmer

TRICKS OF THE TRADE

Build a spring-loaded base to turn your Dremel or other moto-tool into a plunge trimmer — the per-

fect tool for inlay and small-scale work. Also, add storage and dust collection beneath your contractor

saw with one piece of plywood and learn the trick to setting your hand plane blades square.

18 New Professional-Quality Sanders from Makita

TOOL TEST

Makita has introduced two new random-orbit sanders for the industrial market that home woodwork-

ers should take a serious look at. Also, we shoot a bunch of brads with the new nailer from DeWalt

and run down a bunch of rough stock with the new two-speed 13" planer from Delta.

20 Ridgid EB4424 Oscillating Belt/Spindle Sander

ENDURANCE TEST

Most of us would like to have an oscillating spindle sander, an edge sander and a 3,000-square-foot shop.

Ridgid helps you with those ﬁrst two wishes with its EB4424, a benchtop machine that does the job of

both. We’ve been using this machine for more than two years and are ready to tell you how it fared.

22 Clamp Assist

INGENIOUS JIGS

These three simple clamping jigs make difﬁcult tasks easy — especially for those of us who don’t have

a wall of clamps. Nick Engler’s three jigs will help make your projects perfectly square, help you clamp

to the middle of a panel and put pressure in odd spots.

By Nick Engler

36 Clash of the Contractor Saws

Selecting a table saw is one of the most important (and sometimes agonizing) decisions for a wood-

worker. So we got down and dirty with nine premium contractor saws to ﬁnd out who is making the

best machine. And once you buy the right saw, we’ll show you the correct and practical way to make

difﬁcult rips and crosscuts without getting hurt.

50 Ultrafast Frame and Panel

Building a frame-and-panel door can seem daunting to beginning woodworkers. Spend a day in a

commercial shop learning to build traditional doors with a minimum of fuss and tooling.

By Troy Sexton

68 Dealing With Wood Movement

The trick to mastering wood movement is to plan for it when you design your projects. Here are eight

time-tested (though not always obvious) ways to ensure your projects expand and contract with the

seasons without self-destructing.

By Lonnie Bird

84 Making Your Own Chisel Handles

Buying chisels is a compromise between good steel and a comfortable handle. Here’s a tip: Buy the

chisel with the best steel and make your own handle. It’s easy and can be done with or without a lathe.

By Roger Holmes

94 Caring for Furniture

FLEXNER ON FINISHING

After a piece of furniture leaves your shop, its new owners want to take care of it. But here’s the prob-

lem: some claims made by furniture-care products are misleading or just wrong. Find out the truth

about these products and what they’re actually good for.

By Bob Flexner

continued on page 4

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