06. November 2003.pdf

TOOLS RUN BETTER ON 240-VOLT POWER – WE PROVE IT

SPECIAL BONUS SECTION: COMPLETE GUIDE TO PLUNGE ROUTERS

NOVEMBER 2003

ISSUE #137

TABLE SAW

19 Simple Steps

to Better-than-new

Performance

Arts & Crafts

Occasional Table

Crazy Rabbet Joint is

Your Secret Weapon

PLUS

• Why You Need a Shoulder Plane

• 5 Easy Finishes for Feisty Pine

• We Make the Case for Wine

popwood.com

$4.99 U.S. $7.99 CAN

TOOL TEST:

We Punish 12 Jigsaws;

3 Live to Tell the Tale

11>

71486 01355

PERFECT

PURVEYORS OF FINE MACHINERY ®

12 SPEED 17" FLOOR DRILL PRESS

2 HP DUST COLLECTOR

• M OTOR SIZE : 2 HP, 220V S INGLE - PHASE

• P ORTABLE BASE SIZE : 21 1 ⁄ 2 " X 33 1 ⁄ 2 "

• S TATIC PRESSURE : 12.3"

• A IR SUCTION CAPACITY : 1550 CFM

• S TANDARD BAG FILTRATION : 30 M ICRON

• M OTOR AMP DRAW : 12 A MPS (220V ONLY )

• A PPROX . SHIPPING WEIGHT : 130 LBS .

OSCILLATING SPINDLE SANDER

• 1 HP, S INGLE - PHASE , 110V/220V MOTOR

• P RECISION GROUND CAST IRON TABLE : 13 5 ⁄ 8 " SQ .

• S PINDLE TAPER : MT#3

• S PINDLE TRAVEL : 4 3 ⁄ 4 "

• S WING : 17"

• D RILL CHUCK : 5 ⁄ 8 "

• 12 S PEEDS : 210, 310, 400, 440, 630, 670,

1260, 1430, 1650, 2050, 2350, 3300 RPM

• D RILLING CAPACITY : 1” STEEL

• O VERALL HEIGHT : 64 1 ⁄ 2 "

• T ABLE TILTS 90˚ IN BOTH DIRECTIONS

• A PPROX . SHIPPING WEIGHT : 275 LBS .

• 1 HP, S INGLE - PHASE , 110/220V, TEFC MOTOR

• P RECISION GROUND CAST IRON 25" X 25" TABLE TILTS TO 45°

• S TROKE LENGTH : 1 1 ⁄ 2 "

• F LOOR - TO - TABLE HEIGHT : 35 1 ⁄ 2 "

• 1725 RPM SPINDLE SPEED

• S PINDLE OSCILLATES AT 72 SPM

• I NCLUDES 100 GRIT SLEEVE

FOR EACH SPINDLE & GROUND

STEEL TABLE INSERTS

• 10 T APERED & THREADED SPINDLE SIZES

• P ERMANENTLY LUBRICATED BALL BEARINGS

• B UILT - IN 4" DUST COLLECTION PORT

• A PPROX . SHIPPING WEIGHT : 300 LBS .

FREE

CYCLONE SEPARATOR!

G1071

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G7947

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G1029

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10" HEAVY-DUTY TABLE SAW

10" LEFT-TILTING SUPER

HEAVY-DUTY TABLE SAW

24" DRUM SANDER

WITH VARIABLE SPEED

• 1 1 ⁄ 2 HP, SINGLE - PHASE , 110/220V MOTOR

• P RECISION GROUND CAST IRON TABLE

• T ABLE SIZE ( W / WINGS ATTACHED ): 27 1 ⁄ 8 " X 40 5 ⁄ 8 "

• C UTTING CAPACITY AT 90°: 3 1 ⁄ 8 " AND AT 45°: 2 1 ⁄ 8 "

• 5 ⁄ 8 " X 1 1 ⁄ 4 " A RBOR ACCEPTS DADO BLADES

• M AXIMUM RIPPING CAPACITY : 24"

• 3 HP, S INGLE - PHASE , 220V MOTOR

• P RECISION GROUND CAST IRON TABLE

• T ABLE SIZE ( W / WINGS ATTACHED ): 40 1 ⁄ 8 " X 27"

• E XTRA - LARGE HANDWHEELS

• C UTTING CAPACITY : 8" L & 26" R OF BLADE

• M AXIMUM DEPTH OF CUT @ 90°: 3"

• M AXIMUM DEPTH OF CUT @ 45°: 2 1 ⁄ 8 "

•

MOTOR COVER

& DUST HOOD

INCLUDED

• 5 HP, 220V DRUM MOTOR DRIVES 2 ALUMINUM SANDING DRUMS

• 1 ⁄ 4 HP C ONVEYOR MOTOR : V ARIABLE SPEED

• C ONTROL PANEL WITH AMP LOAD METER

• H ANDLES STOCK UP TO 23 1 ⁄ 2 " WIDE AND 4 1 ⁄ 4 " THICK

• H OOK AND LOOP SANDPAPER INSTALLS EASILY ONTO THE DRUMS

• I NDUSTRIAL RUBBER CONVEYOR BELT

• 2 - 4" DIA . DUST PORTS

• A PPROXIMATE

SHIPPING

WEIGHT : 495 LBS .

5 ⁄ 8 " D IAMETER ARBOR

ACCEPTS DADO BLADES

UP TO 13 ⁄ 16 "

• A PPROX . SHIPPING

WEIGHT : 467 LBS .

• A PPROXIMATE SHIPPING

WEIGHT : 220 LBS .

G1022SM

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G1023SL

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G1066Z

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THE ULTIMATE 14" BANDSAW

17" HEAVY-DUTY BANDSAW

19" HEAVY-DUTY BANDSAW

• M OTOR : 1 HP, TEFC, 110V / 220V SINGLE - PHASE

• P RECISION GROUND CAST IRON TABLE : 14" X 14"

• 2 SPEEDS : 1500 & 3200 FPM

• C UTTING CAPACITY / THROAT : 13 1 ⁄ 2 "

• M AXIMUM CUTTING HEIGHT : 6"

• Q UICK CHANGE BLADE

RELEASE / TENSIONING

• T ABLE TILT : 45° RIGHT , 10° LEFT

• F ENCE : D ELUXE EXTRUDED ALUMINUM

• W HEELS : F ULLY BALANCED CAST

ALUMINUM WITH RUBBER TIRES

• B LADE SIZE : 92 1 ⁄ 2 " - 93 1 ⁄ 2 "

( 1 ⁄ 4 " TO 3 ⁄ 4 " WIDE )

• B ALL BEARING BLADE GUIDES

• 4" DUST PORT

• I NCLUDES ONE 3 ⁄ 8 " BLADE

• A PPROXIMATE SHIPPING

WEIGHT . 210 LBS .

• M OTOR : TEFC CAPACITOR START INDUCTION ,

2 HP, SINGLE - PHASE , 60 H Z , 110V/220V

• P RECISION GROUND CAST

IRON TABLE : 17" X 17" X 1 1 ⁄ 2 " THICK

• C UTTING CAPACITY HEIGHT : 12"

• C UTTING CAPACITY LEFT OF BLADE : 16 1 ⁄ 4 "

• W HEELS ARE FULLY - BALANCED CAST

ALUMINUM WITH RUBBER TIRES

• D ELUXE EXTRUDED ALUMINUM RIP FENCE

• B LADE GUIDES : E URO - STYLE ROLLER DISC

• B LADE SIZE : 132" X 1 ⁄ 8 " - 1" ( STANDARD 1 ⁄ 2 ")

• 2 SPEEDS : 1600, 3300 FPM

• 4" DUST PORT X 2

• T ABLE TILT 10° LEFT , 45° RIGHT

• Q UICK CHANGE BLADE RELEASE / TENSIONING

WITH BLADE TENSIONER INDICATOR

• H EIGHT FROM FLOOR TO TABLE : 37 1 ⁄ 2 "

• A PPROXIMATE SHIPPING WEIGHT : 321 LBS .

• M OTOR : 2 HP, SINGLE - PHASE , 60 H Z , 110V/220V

TEFC CAPACITOR START INDUCTION ,

• P RECISION GROUND CAST IRON

TABLE : 19" X 19" X 1 1 ⁄ 2 " THICK

• C UTTING CAPACITY LEFT OF BLADE : 18 1 ⁄ 4 "

• C UTTING CAPACITY HEIGHT : 12"

• 2 SPEEDS : 1700, 3600 FPM

• B LADE SIZE : 143" X 1 ⁄ 8 " - 1 1 ⁄ 4 "

• Q UICK CHANGE BLADE RELEASE / TENSIONING

• W HEELS ARE FULLY - BALANCED CAST

ALUMINUM WITH POLYURETHANE TIRES

• D ELUXE EXTRUDED ALUMINUM RIP FENCE

• B LADE GUIDES : R OLLER DISC

• B LADE TENSION INDICATOR

• M ICRO ADJUSTING GEAR TABLE

• 4" DUST PORT X 2

• T ABLE TILT 10° LEFT , 45° RIGHT

• A PPROXIMATE SHIPPING

WEIGHT : 383 LBS .

G0555

ONLY $ 375 00

G0513

ONLY $ 750 00

G0514

ONLY $ 950 00

MEDIA CODE

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12 1 ⁄ 2 " PORTABLE PLANER

15" PLANER

20" PLANER

• 2 HP, S INGLE - PHASE ,

110V M OTOR , 15 AMPS

• M AX . CUTTING WIDTH : 12 1 ⁄ 2 "

• M AX . CUTTING DEPTH : 1 ⁄ 16 "

• 2 HSS KNIVES

• F EED RATE : 25 FPM

• O N / OFF TOGGLE S WITCH

• M AX . CUTTING HEIGHT : 6"

• M IN . BOARD THICKNESS : 3 ⁄ 16 "

• C UTTERHEAD RPM: 8,540

• 57 CUTS PER INCH

• A PPROX . SHIPPING

WEIGHT : 85 LBS .

• 2 HP, 220V, S INGLE - PHASE MOTOR

• P RECISION GROUND CAST IRON BED

• C UTTERHEAD SPEED : 5000 RPM

• R ATE OF FEED : 16 FPM & 20 FPM

• M AX . CUTTING WIDTH : 14 7 ⁄ 8 "

• M AX . CUTTING HEIGHT : 6 1 ⁄ 8 "

• M AX . CUTTING DEPTH : 1 ⁄ 8 "

• N UMBER OF KNIVES : 3 HSS

• A LL BALL BEARING CONSTRUCTION

• A PPROX . SHIPPING

WEIGHT : 440 LBS .

• 3 HP, 220V, S INGLE - PHASE MOTOR

• 25 3 ⁄ 4 " X 20" P RECISION GROUND CAST IRON TABLE

• C UTTERHEAD SPEED : 4833 RPM

• R ATE OF FEED : 16 FPM & 20 FPM

• M AX . CUTTING WIDTH : 20"

• M AX . CUTTING HEIGHT : 8 5 ⁄ 8 "

• M AX . CUTTING DEPTH : 1 ⁄ 8 "

4 BLADE

CUTTERHEAD !

I NCLUDES

STAND !

• N UMBER OF KNIVES : 4 HSS

• D UST EXHAUST HOOD

HAS 5" DUST PORT

• A PPROX . SHIPPING

WEIGHT : 785 LBS .

700 LB .

CAPACITY

STAND

W/ PURCHASE

OF G8794 PLANER

G8794 WITH STAND

ONLY $ 299 95

G1021

ONLY $ 795 00

G1033

ONLY $ 1295 00

15" WIDE-BELT SANDER

(OPEN END)

1 1 ⁄ 2 HP SHAPER

3HP SHAPER

• M OTOR : H EAVY - DUTY 1 1 ⁄ 2 HP, 110/220V

• 2 I NTERCHANGEABLE SPINDLES : 1 ⁄ 2 " AND 3 ⁄ 4 "

• T WO SPINDLE SPEEDS : 7,000 AND 10,000 RPM

• T ABLE SIZE : 20 1 ⁄ 4 " X 18"

• S PINDLE TRAVEL : 3"

• S PINDLE OPENINGS :

1 1 ⁄ 4 ", 3 1 ⁄ 2 ", AND 5"

• F LOOR - TO - TABLE HEIGHT : 33 1 ⁄ 2 "

• M AXIMUM CUTTER DIAMETER : 5"

• A PPROX . SHIPPING WEIGHT : 220 LBS .

• H EAVY - DUTY 3 HP, SINGLE - PHASE , 220V MOTOR W / REVERSING SWITCH

• 3 I NTERCHANGEABLE SPINDLES : 1 ⁄ 2 ", 3 ⁄ 4 " AND 1"

• T WO SPINDLE SPEEDS : 7,000 AND 10,000 RPM

• 3" S PINDLE TRAVEL

• S PINDLE OPENINGS : 1 3 ⁄ 8 ",

2 3 ⁄ 4 ", 4", AND 5 1 ⁄ 2 "

• P RECISION GROUND CAST

IRON TABLE

• T ABLE SIZE WITH STANDARD

WING ATTACHED : 30 1 ⁄ 2 " X 28 1 ⁄ 4 "

• F LOOR - TO - TABLE HEIGHT : 34"

• A PPROX . SHIPPING WEIGHT : 353 LBS .

• S ANDING BELT MOTOR : 5 HP

• B ELT FEED MOTOR : 1 ⁄ 4 HP

• R EQUIRES SINGLE - PHASE , 220V

ELECTRICAL AND 50-70 PSI AIR .

• C ONVEYOR SPEED 13 & 16.4 FPM

• I NCLUDES EXTENDED SUPPORT

BAR FOR WIDE BOARDS .

• O VERALL DIMENSIONS : 61 3 ⁄ 4 "H

X 32 1 ⁄ 2 "D X 35"W

• A PPROX . SHIPPING

WEIGHT : 922 LBS .

G9983

ONLY $ 2795 00

G1035

ONLY $ 425 00

(S HOWN WITH OPTIONAL WING )

G1026

ONLY $ 825 00

6" X 47" JOINTER

WITH HANDWHEELS

8" X 65" SUPER

HEAVY-DUTY JOINTER

WITH HANDWHEELS

8" X 75" JOINTER

WITH 4 BLADE CUTTERHEAD

• 2 HP, 110V/220V, SINGLE - PHASE MOTOR

• 8" X 75" P RECISION GROUND CAST IRON TABLE

• M AXIMUM DEPTH OF CUT : 1 ⁄ 2 "

• 3" DIAMETER CUTTERHEAD RUNS IN

SHIELDED , PRE - LUBRICATED BALL BEARINGS

• 4-HSS CUTTERHEAD KNIVES ARE 8" X 1 ⁄ 8 " X 1"

• C UTTERHEAD RPM: 5,500

• C UTS PER MINUTE : 22,000

• M AGNETIC SWITCH WITH THERMAL OVERLOAD PROTECTOR

• A PPROXIMATE SHIPPING

WEIGHT : 461 LBS .

• 1 HP, 110/220V, SINGLE - PHASE MOTOR

• 6" X 47" P RECISION GROUND CAST IRON TABLE

• R ABBETING CAPACITY : 1 ⁄ 2 "

• M AX . DEPTH OF CUT : 1 ⁄ 2 "

• 3-K NIFE BALL BEARING CUTTERHEAD

• S UPER HEAVY - DUTY , CENTER MOUNTED FENCE IS 4" X 29 1 ⁄ 4 "

• I NFEED & OUTFEED TABLES HAVE HANDWHEELS FOR CONVENIENT

TABLE HEIGHT ADJUSTMENT

• P OWDER COATED PAINT

• S TEEL STAND HAS

BUILT - IN CHIP CHUTE

• A PPROX . SHIPPING

WEIGHT : 215 LBS .

• 1 1 ⁄ 2 HP, 220V, SINGLE - PHASE MOTOR

• S UPER HEAVY - DUTY PRECISION GROUND CAST IRON BED

• 3-K NIFE CUTTERHEAD IS 3" IN DIA . AND RUNS IN

SHIELDED , PRE - LUBRICATED BALL BEARINGS

• M AX . DEPTH OF CUT : 1 ⁄ 2 "

• I NFEED TABLE HAS RABBETING LEDGE

• H EAVY - DUTY CENTER - MOUNTED FENCE

• A PPROX . SHIPPING

WEIGHT : 450 LBS .

FREE PAIR

OF SAFETY PUSH

BLOCKS

G1182HW

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FREE PAIR

OF SAFETY

PUSH BLOCKS

G1018HW

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G0500

ONLY $ 795 00

2003 GRIZZLY CATALOG!

OVER 12,000 PRODUCTS ONLINE!

500 FULL-COLOR PAGES OF

HIGH QUALITY WOODWORKING

& METALWORKING

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contents

IN EVERY ISSUE

18 Filtering Without Fumbling

TRICKS OF THE TRADE

A coffee maker inspires the perfect way to ﬁlter ﬁnishes.

Also, ﬁnd out the ideal way to make a zero-clearance

throat insert, and learn how to make the ultimate tool for

cleaning the bottoms of your mortises.

26 Low-angle Jack Plane

ENDURANCE TEST

This Lie-Nielsen tool is well-made, simple to set up and

quite possibly the perfect plane.

28 Fisch’s Belt/Disc Sander

TOOL TEST

This machine is designed for woodworking, not metal-

working. Also reviewed: new Ashley Iles chisels and

Festool’s mini-vacuum.

32 Heading for the Hills

GREAT WOODSHOPS

After years of teaching at a prominent woodworking

school, Lonnie Bird opened his own school at the foot

of the Great Smokey Mountains.

36 Living on the Edge

POWER-TOOL JOINERY

The edge joint is simple to learn, easy to master and one

of the most fundamental joints to all woodworking.

By Bill Hylton

40 Wooden Spokeshaves

FROM THE BENCH

These tools are unbeatable at smoothing curves. Learn

how to buy a vintage tool and set it up properly.

By Don McConnell

49 Plunge Routers

WOODWORKING ESSENTIALS

Our seven-part series on routers continues with every-

thing you need to know about choosing and operating

a plunge router. Second of seven chapters.

By Nick Engler

Popular Woodworking (ISSN 0884-8823, USPS 752-250) is published seven times a year in February, April, June, August,

October, November and December by F&W Publications Inc. Editorial and advertising ofﬁces are located at 4700 E. Galbraith

Road., Cincinnati, OH 45236; tel.: 513-531-2222. Unsolicited manuscripts, photographs and artwork should include ample

postage on a self-addressed, stamped envelope (SASE); otherwise they will not be returned. Subscription rates: A year’s

subscription (7 issues) is $28; outside of U.S add $7/year ■ Canada Publications Mail Agreement No. 40025316. Canadian return

Cincinnati, Ohio, and additional mailing ofﬁces. Postmaster: Send all address changes to Popular Woodworking, P.O. Box

5369, Harlan, IA 51593 Canada GST Reg. # R122594716 ■ Produced and printed in the U.S.A.

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