Sharp AR-5520, 5520S, 5520D, 5516, 5516S, 5516D service manual.pdf

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CODE : 00ZAR5520/S1E

DIGITAL COPIER

AR-5520

AR-5516

AR-5516

AR-5516S

AR-5520S

AR-5516S

MODEL

AR-5516D

AR-5520D

AR-5516D

AR-5520

AR-5520S

AR-5520D

(With RSPF installed)

CONTENTS

[ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1

[ 2 ] CONFIGURATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1

[ 3 ] SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1

[ 4 ] CONSUMABLE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1

[ 5 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . 5 - 1

[ 6 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1

[ 7 ] SIMULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1

[ 8 ] USER PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1

[ 9 ] TROUBLE CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1

[10] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 1

[11] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 11 - 1

[12] FLASH ROM VERSION UP PROCEDURE . . . . . . . . . . . . . . 12 - 1

[13] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 1

Parts marked with “ “ are important for maintaining the safety of the set.

Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

This document has been published to be used for

after sales service only.

The contents are subject to change without notice.

SHARP CORPORATION

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CONTENTS

[1] GENERAL

[8] USER PROGRAMS

1.List of user programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

2.Setting the user programs . . . . . . . . . . . . . . . . . . . . . . . . 8-4

3.Toner cartridge life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

1.Note for servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

[2] CONFIGURATION

1.System Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

[9] TROUBLE CODE LIST

1.Trouble code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

2.Details of trouble codes . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

[3] SPECIFICATIONS

1.Copy mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

[4] CONSUMABLE PARTS

1.Supply system table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

2.Environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

3. Production number identification . . . . . . . . . . . . . . . . . . . 4-3

[10] MAINTENANCE

1.Maintenance table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

2.Maintenance display system . . . . . . . . . . . . . . . . . . . . . . 10-2

3.Note for replacement of consumable parts . . . . . . . . . . . 10-2

[5] EXTERNAL VIEWS AND INTERNAL STRUCTURES

1.Appearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

2.Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

3.Operation Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

4.Motor, solenoid, clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

5.Sensor, switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

6.PWB unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

7.Cross sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

[11] DISASSEMBLY AND ASSEMBLY

1.High voltage section/Duplex transport section. . . . . . . . . 11-1

2.Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

3.Fusing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4

4.Paper exit section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6

5.MCU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8

6.Optical frame unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8

7.LSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9

8.Tray paper feed section/Paper transport section . . . . . . 11-9

9.Bypass tray section . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11

10.Power section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13

11.Developing section . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14

12.Process section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15

13.Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15

[6] ADJUSTMENTS

1.Adjustment item list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

2.Copier adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

[7] SIMULATIONS

1.Entering the simulation mode . . . . . . . . . . . . . . . . . . . . . . 7-1

2.Canceling the simulation mode . . . . . . . . . . . . . . . . . . . . . 7-1

3.List of simulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

4.Contents of simulations. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

[12] FLASH ROM VERSION UP PROCEDURE

1.Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

2.Download procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

3.Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2

[13] ELECTRICAL SECTION

1.Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

2.Actual wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2

[1] GENERAL

poorly ventilated

1. Note for servicing

Pictogram

The label (

) in the fusing area of the machine indicates the

following:

: Caution, risk of danger

: Caution, hot surface

A. Warning for servicing

The fusing area is hot. Exercise care in this area when removing misfed

paper.

Do not look directly at the light source. Doing so may damage your eyes.

exposed to direct sunlight

B. Cautions for servicing

Do not switch the machine rapidly on and off. After turning the machine

off, wait 10 to 15 seconds before turning it back on.

Machine power must be turned off before installing any supplies.

Place the machine on a firm, level surface.

Do not install the machine in a humid or dusty location.

When the machine is not used for a long time, for example, during

prolonged holidays, turn the power switch off and remove the power

cord from the outlet.

When moving the machine, be sure to turn the power switch off and

remove the power cord from the outlet.

Do not cover the machine with a dust cover, cloth or plastic film while the

power is on. Doing so may prevent heat dissipation, damaging the

machine.

Use of controls or adjustments or performance of procedures other than

those specified herein may result in hazardous laser radiation

exposure.

The socket-outlet shall be installed near the machine and shall be easily

accessible.

subject to extreme temperature or humidity changes, e.g., near an air

conditioner or heater.

C. Note for installation place

Improper installation may damage the machine. Please note the

following during initial installation and whenever the machine is moved.

Caution : If the machine is moved from a cool place to a warm place,

condensation may form inside the machine. Operation in this

condition will cause poor copy quality and malfunctions. Leave

the machine at room temperature for at least 2 hours before

use.

Do not install your machine in areas that are:

damp, humid, or very dusty

The machine should be installed near an accessible power outlet for

easy connection and disconnection.

Be sure to connect the power cord only to a power outlet that meets the

specified voltage and current requirements. Also make certain the outlet

is properly grounded.

Note : Connect the machine to a power outlet which is not used for other

electric appliances. If a lighting fixture is connected to the same

outlet, the light may flicker.

Be sure to allow the required space around the machine for servicing

and proper ventilation.

20 cm (8")

20 cm

(8")

20 cm

(8")

AR-5520 GENERAL 1-1

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[2] CONFIGURATION

1. System Configurations

AR-SP10

AR-5520/AR-5520S

AR-5516/AR-5516S

AR-D34

AR-D35

AR-5520D

AR-5516D

AR-RP10

Model

Option

AR-5520 / AR-5520S

AR-5516 /AR-5516S

AR-5520D

AR-5516D

Remark

AR-RP10

Duplex document auto feeder (RSPF)

X

O

AR-SP10

Document auto feeder (SPF)

O

X

AR-D34

1-stage paper feed unit

O

O

AR-D35

2-stage paper feed unit

O

O

O : Option installation enable X : Option installation disable

AR-5520 CONFIGURATION 2-1

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