HP 1012.pdf

HP1012TECH

Te c hnical Instructions

Supplies

Tools

CORPORATE

LOS ANGELES, USA

Anhydrous Isopropyl Alcohol

Padding Powder

Soft Lint Free Cloth

Swabs

Toner

Cartridge pin installation Tool

Long Thin Needle Nose Pliers

Phillips Screwdriver

Small Flat Blade Screwdriver

Diagonal cutters

Bent Extraction Tool

US 1 800 394.9900

Int’l +1 818 837.8100

ATLANTA, USA

US 1 877 676.4223

Int’l +1 770 516.9488

Photo 1

Step 1

Place the cartridge on the workbench so the

drum shutter is facing up and the drum axle

pin is towards you.

DALLAS, USA

US 1 877 499.4989

Int’l +1 972 840.4989

MIAMI, USA

US 1 800 595.4297

Int’l +1 305 594.3396

(See Photo 1)

NEW YORK, USA

US 1 800 431.7884

Int’l +1 631 345.0121

Photo 2

Step 2

Holding the drum shutter open, use a spring

hook to remove the tension spring located

next to the non gear side of the drum.

SANFORD, USA

US 1 800 786.9041

Int’l +1 919 775.4551

(See Photo 2)

TORONTO, CAN

CAN 1 877 848.0818

Int’l +1 905 712.9501

Photo 3

Step 3

Using a Philips screwdriver remove the two

screws holding the drum bearing hub to the

cartridge. (See Photo 3) Remove the hub.

left side.

SYDNEY, AUS

AUS 1 800 003.100

Int’l + 62 02 9648.2630

MELBOURNE, AUS

AUS 1 800 003. 100

Int’l +62 03 9561.8102

BUENOS AIRES, ARG

ARG 0810 444.2656

Int’l + 011 4583.5900

Photo 4

Step 4

Holding the drum shutter open, lift the drive

gear end of the drum away from the car-

tridge. Rotate the drum counter clock-wise

while pulling the drum off the contact axle

on the opposite side of the cartridge.

MONTEVIDEO, URY

URY 02 902.7206

Int’l +5982 900.8358

Brand names and trademarks are the

properties of their respective holders

and are for descriptive use only.

(See Photo 4)

E-mail: info@futuregraphicsllc.com

Website:

www.futuregraphicsllc.com

HP 1012 Technical Instructions

Photo 5

Step 5

Using needle nose pliers remove the PCR

from the cartridge. See Photos 5) Clean the

PCR using a mild soap and water.

Photo 6

Step 6

With a bent extraction tool push the cartridge

pin out from the inside of the cartridge. See

Photo # 6.

Photo 7

Photo 8

Step 7

Using diagonal cutters pull the cartridge pins

out from the both sides of the cartridge.

(See Photos 7 and 8)

Photo 9

Step 8

Separate the two sections of the cartridge.

(See Photo 9) Set the toner hopper aside.

Photo 10

Step 9

Remove the drum shutter tension spring.

(See Photo 10)

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HP 1012 Technical Instructions

Photo 11

Step 10

Slide the drum shutter open and lift the

shutter from its cradles.

(See Photo 11)

Step 16

Install the drum bearing hub onto

the side of the cartridge. Install the

two screws that hold the hub in

place.

(See Photo 16)

Photo 12

Step 11

Using a Philips screwdriver remove the two

screws holding the wiper blade.

(See Photo 12) Remove the wiper blade.

Step 12

Clean the waste hopper using dry com-

pressed air or a vacuum. Clean the PCR saddle

contact with alcohol and a swab.

Photo 16

Photo 13

Step 13

Apply padding powder to the used or new

wiper blade. Install the blade onto the waste

hopper and install the two screws that hold

the blade in place. (See Photo 13)

Step 17

Slide the drum shutter over the

waste hopper and place the shut-

ter into its cradles.

(See Photo 17)

Photo 14

Step 14

Apply conductive grease to the PCR contact

(black) saddle. Install the cleaned PCR into the

saddles.

Foto 17

(See Photo 14)

Photo 15

Step 15

Apply padding powder to the drum. While

rotating the drum counter clock-wise, slide

the drum onto the contact axle.

(See Photo 15)

Need help with a particular remanu-

facturing problem?

Call the Technical Resource Center from

8am - 5pm PST: 800 394.9900

HP 1012 Technical Instructions

Photo 20

Step 21

Remove the three gears from the side of

the toner hopper, leaving the toner hopper

agitator gear.

Step 18

Reinstall the tension spring onto

the drum shutter.

(See Photo 20)

(See Photo 18)

Photo 18

Photo 21

Step 22

Rotate the cartridge 180°. Remove the screw

holding the contact end cap to the toner

hopper. (See Photo 21) Remove the end cap.

Step 19

Set the waste hopper aside in a

protected area.

Photo 22

Step 23

Lift out the mag roller. Remove the mag roller

bushings from the ends of the roller.

Step 20

Remove the screw holding the

gear end cap to the toner hopper.

(See Photo 19)

Remove the end cap.

(See Photo 22)

Photo 23

Step 24

Clean the mag roller first using dry com-

pressed air or a vacuum. Then clean the roller

using a lint free cloth and a mag roller clean-

er.

Photo 19

Photo 24

Step 25

Remove the two screws holding the doctor

blade to the toner hopper. (See Photo 23)

Remove the white scraper from the end of

the blade, and remove the doctor blade.

Clean the doctor blade using a lint free cloth

and alcohol.

Step 26

Remove the doctor blade sealing end foams

from both sides of the toner hopper.

(See Photo 24)

E-mail: info@futuregraphicsllc.com

Website:

www.futuregraphicsllc.com

HP 1012 Technical Instructions

Photo 25

Step 27

Using a small flat blade screwdriver push

the seal exit port plug out from the hopper.

(See Photo 25)

Step 33

Install a new or a clean used doctor

blade onto the hopper. Install the

two white scrapers on the end of

the doctor blade and install the

two screws that hold the blade in

place. (See Photo 30)

Step 28

Clean the seal area using a swab and alcohol.

Photo 26

Step 29

Remove the backing of the seal and install

the seal onto the toner hopper.

Photo 30

(See Photo 26)

Photo 27

Step 30

Slide the tail of the seal through the seal

exit port and install the plug in the end of the

hopper.

Step 34

Place the mag roller bushing on

the ends of the mag roller, the

white bearing goes on the gear

side and the black bearing goes on

the contact side of the mag roller.

(See Photo 31)

(See Photo 27)

Photo 28

Step 31

Remove the fill plug. Fill the toner hopper

with toner.

Photo 31

(See Photo # 28)

Reinstall the fill plug.

Photo 29

Step 32

Install new doctor blade sealing end foams

on both ends of the hopper.

(See Photo 29)

Need help with a particular remanu-

facturing problem?

Call the Technical Resource Center from

8am - 5pm PST: 800 394.9900

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