SSP_331_d2.pdf

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SSP 331 Variable Anti-roll Bars on the Touareg
Nitrogen gas
How it works
Diaphragm
When the hydraulic fluid is pumped into the
pressure accumulator via the
non-return valve, pressure in the system rises in
relation to the volume of fluid pumped. The
nitrogen gas
is compressed and the volume of the gas
chamber diminishes. The fluid volume rises at the
same rate until the cut-off pressure is reached.
Pressure in the accumulator is maintained by the
non-return valve and is supplied to the
anti-roll bars via a duct.
Hydraulic fluid
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Pressure accumulator
Non-return valve
Hydraulic unit pressure
sensor for anti-roll bar
uncoupling
Anti-roll bar
uncoupling motor
Electric motor
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To protect the pressure accumulator, pressure in the system must be over 70 bar during the
coupling operation.
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Design and function
Hydraulic unit pressure sensor for anti-roll bar uncoupling G486
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The hydraulic unit pressure sensor for anti-roll
bar uncoupling monitors system pressure over a
range of 0 bar to 250 bar.
The pressure accumulator is recharged if the
pressure drops below a minimum of 90 bar when
the anti-roll bars are uncoupled, or when the
anti-roll bars are coupled and the gearbox is
switched to "low".
Design
The sensor consists of the sensor electronics (b)
and a piezoelectronic element (a) which reacts to
the hydraulic fluid pressure.
b
a
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1
How it works
The hydraulic fluid pressing on the piezoelectric
element changes the charge distribution in the
element.
Without the action of pressure, the charges have
an even distribution (1). If pressure starts to act,
the charges change their physical position (2).
This generates an electrical voltage.
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The higher the pressure, the more the charges
are separated. The voltage rises. It is amplified
by the electronic circuits and sent as a signal to
the anti-roll bar control unit.
2
The voltage intensity is therefore directly
proportional to the hydraulic pressure.
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Design and function
Anti-roll bar uncoupling motor V326
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Coupling piece flange
The anti-roll bar uncoupling motor is driven by
the electric motor via the coupling piece.
It draws hydraulic fluid out of the expansion tank
and pumps it to the pressure accumulator via a
non-return valve.
Oil flow in the pump
To pressure accumulator
Coupling piece
Gear wheels
Coupling
piece flange
Intake duct from
expansion tank
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How it works
To p re s s u re
accumulator
The anti-roll bar uncoupling motor is a gear
pump. The opposing rotary motion of the two
gear wheels pumps the hydraulic fluid along the
outside of the housing wall.
Pressure chamber
Housing wall
A definite volume of hydraulic fluid is taken in
depending on the volumetric space between the
teeth and the housing wall. This volume is then
pumped in the direction of rotation of the gear
wheel.
Gear wheels
The two gear wheels intermesh in the middle.
The volumetric space becomes smaller and the
hydraulic fluid is pressed out of the volumetric
space. Pressure then rises in the pressure
chamber. When the pressure has risen
sufficiently, the non-return valve opens and the
hydraulic fluid is pumped to the pressure
accumulator.
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Intake duct from
expansion tank
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Volumetric space
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