VWUSA.COM_VW_MK5_Jetta_ModelIntroduction_SSP_891403.pdf

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Volkswagen of America, Inc.

Volkswagen Academy

Printed in U.S.A.

Printed 12/2004

Course Number 891403

©2004 Volkswagen of America, Inc.

All rights reserved. All information contained

in this manual is based on the latest

information available at the time of printing

and is subject to the copyright and other

intellectual property rights of Volkswagen of

America, Inc., its affiliated companies and its

licensors. All rights are reserved to make

changes at any time without notice. No part

of this document may be reproduced,

stored in a retrieval system, or transmitted in

any form or by any means, electronic,

mechanical, photocopying, recording or

otherwise, nor may these materials be

modified or reposted to other sites without

the prior expressed written permission of

the publisher.

All requests for permission to copy and

redistribute information should be referred

to Volkswagen of America, Inc.

Always check Technical Bulletins and the latest

electronic repair information for information

that may supersede any information included

in this booklet.

Trademarks: All brand names and product

names used in this manual are trade names,

service marks, trademarks, or registered

trademarks; and are the property of their

respective owners.

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Table of Contents

Introduction ................................................................................ 1

Course Introduction, The New Jetta

Body ............................................................................................6

Chassis Construction, Exterior Parts, Windows, Hood Latch

Cable, New Door Design, Seat Design Features, Storage

Areas

Passenger Safety ......................................................................20

Overview, Two-Stage Airbags, Advanced Airbag System,

Active Front Seat Head Restraints, Rear Side Head Airbags,

Side Airbag Crash Sensors

Engines ......................................................................................26

2.5L/150 HP 5-Cylinder Engine with 4-Valves per Cylinder,

2.0L/200 HP 4-Cylinder Turbo FSI Engine with 4-Valves per

Cylinder, 1.9L/105 HP TDI Engine with 2-Valve Technology,

Pedal Assembly

Automatic Transmission ...........................................................52

6-Speed Direct Shift Gearbox (DSG) 02E, 6-Speed Automatic

Transmission 09G

Suspension ...............................................................................54

Suspension Features

Electrical System ......................................................................56

Fuse and Relay Locations, CAN Networking Concept, Air

Conditioning Systems

Heating and Air Conditioning .................................................62

Introduction, Air Distribution System, Overview of the Dual

Zone Climatronic/Climatic System, Sensors, Actuators

New!

Radio and Navigation ..............................................................75

Radio and Navigation Systems

Service .......................................................................................77

Special Tools, New Special Tools

Important/Note!

This Self-Study Program covers the design and operation of

the new Jetta!

This Self-Study Program is not a Repair Manual. This

information will not be updated.

For testing, adjustment and repair procedures, always refer

to the latest electronic service information.

i

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Introduction

Course Introduction

The new Jetta continues its success story

of the past 30 years. The new Jetta

introduces new features that combine

appearance with comfort and modern

technology, resulting in a vehicle that

provides the ultimate value in its class.

Attention to detail, increased horsepower,

added safety features and subtle quality

improvements set the new Jetta apart from

the competition.

New Jetta features include:

• Elegant design

• Superior quality

•E cellent handling dynamics

• Comprehensive safety package

• Innovative drivetrain technology

• mproved economy

•

Spacious interior

The new Jetta is built at Volkswagen's

Puebla, Mexico plant. This plant began

operation in 1964, manufacturing the old

style Beetle. Currently, the Puebla plant

employs approximately 14,000 people and

also produces the New Beetle, among

other vehicles.

•

Customer focused innovations

Additional self-study programs relating to the new Jetta include:

•

SSP 851503: 6-Speed Automatic Transmission 09G/09K/09M

•

SSP 851403: The Direct Shift Gearbox 02E

•

SSP 892403: The Electro-Mechanical Power-Assisted Steering

•

SSP 873403: The new Jetta–Electrical System Design and Function

•

SSP 861403: The new Jetta–Steering and Suspension

1

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