2004-2005r XT 125 R,X.pdf

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2005
XT 125R
XT 125X
SERVICE
INFORMATION
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WARNING
This Manual has been written by Yamaha Motor and is addressed to Yamaha vendors and their qualified
engineers. This Manual cannot cover any aspect of mechanical knowledge; therefore, anyone who will refer to this
manual is expected to have a basic knowledge of the mechanical skills required for servicing and repairing Yamaha
motorcycles. Repairing performed by unskilled personnel may cause motorcycles to be unserviceable and
dangerous.
Yamaha Motor is constantly searching for enhancing all its motorcycle models. Authorized Yamaha distributors will
be informed of substantial changes and improvements made to specifications or mounting procedures; these ones
will be stated in the following issues of this Manual, when required.
NOTE: The motorcycle model and specifications are subject to changes without prior notice.
IMPORTANT INFORMATION
Particularly important information is highlighted as follows:
The symbol of danger means CAUTION! BEWARE! YOUR SAFETY DEPENDS ON THIS!
The non-observance of WARNINGS can cause serious injury or the death of the
motorcyclist, of the people standing near the motorcycle or the repairer of the motorcycle.
WARNING:
A CAUTION notice implies particular care to be taken not to damage the motorcycle.
CAUTION:
A NOTE contains important information for a better comprehension of the described
procedures.
NOTE :
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GRAPHIC SYMBOLS
Symbols to are drawn as tabs to indicate the
chapter number and its content.
General Information
Technical Specifications
Scheduled Servicing and Adjustment
Engine
Carburetion
Frame
Electrical System
Troubleshooting
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1 8
1 1
1 2
1 1
1 2
1 3
1 4
1 5
1 6
1 7
1 8
1 3
1 4
1 5
1 6
Symbols to are used to identify technical
specifications stated in this Manual.
Repairing Possible with Engine in Place
Filling Up
Lubricant
Special Components
Tightening
Wear Limit, Distance
Engine RPM
Ω , V, A (to be measured with a tester)
1 9
16
1 7
1 8
1 9
10
11
12
13
14
15
16
1 9
1 10
1 11
1 12
Symbols to illustrated in the diagram indicate the
types of lubricant to be used and the greasing points.
Use Engine Oil
Use Oil for Spare Parts
Use Molybdenum-Bisulphide Oil
Use Grease for Bearings
Use Grease Made of Light Lithium Soap
Use Molybdenum-Bisulphide Grease
17
22
17
18
19
20
21
22
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1 14
1 15
1 16
Symbols - illustrated in the diag ram indicate where
to apply the high-resistance se aler
23
24
and where to
23
install new Component Parts .
Apply High-Resistance Sealer (LOCTITE®)
Use a New Component Part
24
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1 18
1 19
23
24
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1 21
1 22
1 23
1 24
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INDEX
GENERAL INFORMATION ......................................................................................................6
IDENTIFICATION OF THE MOTORCYCLE .........................................................................6
SPECIAL COMPONENTS ....................................................................................................7
TECHNICAL SPECIFICATIONS ..............................................................................................9
GENERAL FEATURES ........................................................................................................9
SERVICING TECHNICAL DATA ...........................................................................................12
ENGINE ..............................................................................................................................12
LUBRICATION DIAGRAMS ................................................................................................15
ENGINE TIGHTENING TORQUES ....................................................................................17
FRAME ...............................................................................................................................18
FRAME TIGHTENING TORQUES .....................................................................................20
ELECTRICAL SYSTEM ......................................................................................................21
WIRING ...................................................................................................................................24
WIRING (1) .........................................................................................................................24
WIRING (2) ......................................................................................................................... 26
SCHEDULED SERVICING AND ADJUSTMENT ...................................................................28
SCHEDULED MAINTENANCE AND GREASING ...............................................................28
WIRING DIAGRAM ................................................................................................................30
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