User_Manual_Mk2_EN_V-1-0.pdf

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Manual de usuario Leon Circuitos
User Manual
Leon Super Cup Mk 2
2009 – V ERSION 1.0
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USER MANUAL LEON Mk2 2009
The SEAT Leon Super Cup Mk2 is a racing car developed by SEAT Sport, based
on the new SEAT Leon, which continues the successful SUPERCOPA
championship launched by SEAT in 2002.
The main technological innovations developed by SEAT sport for the new SEAT
Leon Super Cup Mk2 are:
His direct injection turbo engine is the first time that’s used in a manufacturer
cup.
Also for the first time his in a manufacturer cup his new DSG gearbox, tuned by
SEAT Sport for racing purpose.
Development of an aerodynamic package, with ground effect to increase the
down force.
With the new León Super Cup Mk2, SEAT Sport substantially improves the
performance of the previous Leon Super Cup, maintaining its commitment to
costs and reliability for his customers, strengthening the Cup school spirit and
bringing the performance of the car to the higher ranks of touring cars.
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USER MANUAL LEON Mk2 2009
Introduction.
This user manual is intended as a helpful guide for the tune-up and service of the
Leon Super Cup manufactured by SEAT Sport S.A.
If you have any doubts, enquiries or suggestions, please contact the championship
organiser and the car manufacturer:
SEAT SPORT, S.A.
A VDA .C AN A MAT , 7
E-08630 A BRERA
BARCELONA - S PAIN
Technical representative:
Antonio Almirall
Tel. +34 93 774 45 54
Fax. +34 93 773 3108
Commercial representative:
Xavier Carrasquilla
Tel. +34 93 774 4531
Fax: +34 93 773 3410
Spares:
Laura Brullas
Tel. +34 93 773 3399
Fax: +34 93 773 3410
For other doubts or questions, please contact the commercial representative, who
will notify the representatives of the different areas.
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USER MANUAL LEON Mk2 2009
CONTENTS:
1 GENERAL SPECIFICATIONS .. ................................................................................ 6
1.1 Engine .. ............................................................................................................. 7
1.1.1 Turbo compressor ... ............................................................................................ 7
1.1.2 Fuel supply system... ........................................................................................... 8
1.1.3 Cooling ... ............................................................................................................... 9
1.2 Transmission ... .............................................................................................. 11
1.2.1 Gearbox mode module .... ................................................................................... 11
1.2.2 Launch control: .... .............................................................................................. 13
1.2.3 Technical features of the DSG gearbox ..... ................................................... 13
1.3 Electronics ... .................................................................................................. 14
1.3.1 CAN-Bus .... .......................................................................................................... 14
1.3.2 Dashboard .... ...................................................................................................... 17
1.3.3 Data logger .... ..................................................................................................... 19
1.3.4 Driver console .... ................................................................................................ 22
1.4 Brake ... ............................................................................................................ 23
1.5 Chassis ... ........................................................................................................ 24
1.6 Body shell ... ................................................................................................... 25
2 FINE-TUNING ... ...................................................................................................... 27
2.1 Tyre information... ......................................................................................... 27
2.2 Recommended car set-up.... ....................................................................... 27
2.3 Front axle adjustments... ............................................................................. 28
2.3.1 Adjustments of the suspension geometry .... ............................................... 28
2.3.2 Steering .... ........................................................................................................... 33
2.3.3 Front springs .... .................................................................................................. 35
2.3.4 Ground clearance .... .......................................................................................... 35
2.3.5 Anti-Roll Bar .... ................................................................................................... 38
2.3.6 Front shock absorbers.... .................................................................................. 39
2.4 Adjustments to the rear axle ... ................................................................... 41
2.4.1 Adjustments in the suspension geometry. .... .............................................. 42
2.4.2 Springs. .... ........................................................................................................... 44
2.4.3 Ground clearance .... .......................................................................................... 45
2.4.4 Rear anti-roll bar .... ........................................................................................... 45
2.4.5 Rear shock absorbers.... ................................................................................... 46
2.5 Brakes.... ......................................................................................................... 47
2.5.1 Brake balance .... ................................................................................................ 47
2.5.2 Brake fluid.... ....................................................................................................... 49
2.5.3 Pumps..... ............................................................................................................. 50
2.6 Aerodynamics... ............................................................................................. 50
2.6.1 Front spoiler .... ................................................................................................... 50
2.6.2 Rear wing .... ........................................................................................................ 50
2.6.3 Pitch angle .... ...................................................................................................... 53
3 MAINTENANCE AND SERVICE ... ......................................................................... 56
3.1 Engine ... .......................................................................................................... 56
3.1.1 Fuel system .... ..................................................................................................... 56
3.1.2 Turbo .... ................................................................................................................ 56
3.2 Gearbox ... ....................................................................................................... 60
3.2.1 Mecatrónica. .... ................................................................................................... 61
3.3 Suspension... ................................................................................................. 63
3.3.1 Front suspension .... ........................................................................................... 63
3.3.2 Rear suspension .... ............................................................................................ 63
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USER MANUAL LEON Mk2 2009
3.3.3 Shock absorbers.... ............................................................................................ 64
3.4 Steering ... ....................................................................................................... 64
3.5 Brakes ... .......................................................................................................... 64
3.5.1 Running in the pads.... ...................................................................................... 64
3.6 Body shell ... ................................................................................................... 64
3.6.1 Rebuilding .... ...................................................................................................... 64
3.6.2 Codriver baquet fixation .... ............................................................................... 65
3.7 Composites ... .................................................................................................. 66
3.7.1 Case 1: Little repaires (non structural). .... ................................................ 66
3.7.3 Case 3: Medium structural damages..... .................................................... 68
3.7.4 Case 4: Structural repairs..... ........................................................................ 69
3.8 Electrical... ...................................................................................................... 70
3.8.1 Recommendations .... ........................................................................................ 70
3.8.2 Diagnosis. .... ....................................................................................................... 70
3.8.3 Logger: .... ............................................................................................................ 70
3.8.4 VAS: .... ................................................................................................................. 71
3.8.5 Battery .... ............................................................................................................. 74
3.8.6 Circuit-breaker/contact .... ................................................................................ 74
3.8.7 Fuel .... ................................................................................................................... 74
3.8.8 Turbo water re-circulation pump .... ............................................................... 75
3.8.9 Extinguisher.... .................................................................................................... 76
3.8.10 Fuses and relays .... ............................................................................................ 78
3.9 Tightening Torques ... ................................................................................... 79
3.10 Specific Torques ... ......................................................................................... 80
3.11 Maintenance intervals ... ................................................................................ 87
Recommended service intervals ... ....................................................................... 87
3.12 Capacidades de líquidos. ... ........................................................................... 90
3.13
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Air Jacks ... ....................................................................................................... 91
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