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Frequency inverter M-Max
Operating instructions
04/10 MN04020001Z-EN
replaced 06/09 AWB8230-1603en
M-Max TM Series
Adjustable Frequency Drive
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All brand and product names are trademarks or registered
trademarks of the owner concerned.
Emergency On Call Service
Please call your local representative:
http://www.eaton.com/moeller/aftersales
or
Hotline of the Moeller Field Service:
+49 (0) 180 5 223822 (de, en)
AfterSalesEGBonn@eaton.com
Original Operating Instructions.
The German-language edition of this document is the original
operating manual.
Translation of the original operating manual.
All editions of this document other than those in German lan-
guage are translations of the original German manual.
1 st edition 2009, edition date 06/09
2 nd edition 2010, edition date 04/10
© 2009 by Eaton Industries GmbH, 53105 Bonn
Production: Thomas Kracht, Jutta Kremer
Translation: globaldocs GmbH
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form
(printed, photocopy, microfilm or any other process) or
processed, duplicated or distributed by means of
electronic systems without written permission of Eaton
Industries GmbH, Bonn.
Subject to alteration without notice.
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Danger!
Dangerous electrical voltage!
Before commencing the installation
• Disconnect the power supply of the device.
Devices that are designed for mounting in housings or control
cabinets must only be operated and controlled after they have
been installed and with the housing closed. Desktop or
portable units must only be operated and controlled in
enclosed housings.
Ensure that devices cannot be accidentally restarted.
Verify isolation from the supply.
Earth and short circuit the device.
Cover or enclose any adjacent live components.
Measures should be taken to ensure the proper restart of
programs interrupted after a voltage dip or failure. This should
not cause dangerous operating states even for a short time.
If necessary, emergency-stop devices should be implemented.
Follow the engineering instructions (IL04020001E) for the
device concerned.
Only suitably qualified personnel in accordance with
EN 50110-1/-2 (VDE 0 105 Part 100) may work on this
device/system.
Wherever faults in the automation system may cause injury or
material damage, external measures must be implemented to
ensure a safe operating state in the event of a fault or
malfunction (for example, by means of separate limit switches,
mechanical interlocks etc.).
Before installation and before touching the device ensure
that you are free of electrostatic charge.
The functional earth (FE, PES) must be connected to the
protective earth (PE) or the potential equalisation. The system
installer is responsible for implementing this connection.
Depending on their degree of protection, adjustable frequency
drives may contain live bright metal parts, moving or rotating
components or hot surfaces during and immediately after
operation.
Connecting cables and signal lines should be installed so
that inductive or capacitive interference does not impair the
automation functions.
Removal of the required covers, improper installation or
incorrect operation of motor or adjustable frequency drive may
cause the failure of the device and may lead to serious injury or
damage.
Install automation devices and related operating elements in
such a way that they are well protected against unintentional
operation.
The applicable national accident prevention and safety
regulations apply to all work carried on live adjustable
frequency drives.
Suitable safety hardware and software measures should be
implemented for the I/O interface so that an open circuit on the
signal side does not result in undefined states in the
automation devices.
The electrical installation must be carried out in accordance
with the relevant regulations (e. g. with regard to cable cross
sections, fuses, PE).
Ensure a reliable electrical isolation of the extra-low voltage of
the 24 V supply. Only use power supply units complying with
IEC 60 364-4-41 (VDE 0 100 Part 410) or HD384.4.41 S2.
Transport, installation, commissioning and maintenance work
must be carried out only by qualified personnel (IEC 60364,
HD 384 and national occupational safety regulations).
Deviations of the mains voltage from the rated value must
not exceed the tolerance limits given in the specifications,
otherwise this may cause malfunction and dangerous
operation.
Installations containing adjustable frequency drives must be
provided with additional monitoring and protective devices in
accordance with the applicable safety regulations.
Modifications to the adjustable frequency drives using the
operating software are permitted.
Emergency stop devices complying with IEC/EN 60204-1 must
be effective in all operating modes of the automation devices.
Unlatching the emergency-stop devices must not cause a
restart.
I
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All covers and doors must be kept closed during operation.
To reduce the hazards for people or equipment, the user must
include in the machine design measures that restrict the
consequences of a malfunction or failure of the drive
(increased motor speed or sudden standstill of motor).
These measures include:
– Other independent devices for monitoring safety-related
variables (speed, travel, end positions etc.).
– Electrical or non-electrical system-wide measures
(electrical or mechanical interlocks).
– Never touch live parts or cable connections of the adjustable
frequency drive after it has been disconnected from the
power supply. Due to the charge in the capacitors, these
parts may still be live after disconnection. Fit appropriate
warning signs.
II
04/10 MN04020001Z-EN
Contents
About This Manual
5
Notes on the second MMX upgrade
5
Writing conventions
6
Abbreviations and Symbols
7
– Mains supply voltages
7
–Units
7
1 M-Max TM Series
9
System overview
9
Checking the Delivery
10
Rating data on the nameplate
11
– Key to part numbers
12
– General rated operational data
14
Description of the M-Max TM
16
Features
18
Selection criteria
20
Proper use
21
Maintenance and inspection
22
Storage
22
Charging DC link capacitors
22
Service and warranty
22
2 Engineering
23
Introduction
23
Electrical power network
24
– Mains connection and configuration
24
– Mains voltage and frequency
24
– Voltage balance
24
– Idle power compensation devices
25
– Mains reactors
25
Safety and switching
26
– Fuses and cable cross-sections
26
– Cables and fuses
26
– Residual-current device (RCD)
26
– Mains contactor
27
EMC measures
27
Motor and Application
28
– Motor selection
28
– Connecting motors in parallel
28
– Motor and circuit type
29
– Bypass operation
30
– Connecting EX motors
30
3 Installation
31
Introduction
31
Installation instructions
31
– Mounting position
31
– Cooling measures
31
– Fixing
32
1
– Technical data
18
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