sm-ps3-0013e-02-0.pdf

CECHA00, A01

SM-PS3-0013E-02

PLAYSTATION 3 60GB model

SERVICE MANUAL 3rd edition

Level 3

Customer Service Department

9-927-120-02

Reproduction Prohibited

CECHA00, A01,

SAFETY CHECK-OUT

SPECIAL COMPONENT NOTICE

After correcting the original service problem, perform the following safety

checks before releasing the set to the customer:

CAUTION

Ensure that this product is disconnected from the power plug

before the laser protective housing is removed.

The components identified by mark

contain confidential

information.

Strictly follow the instructions whenever the components are

repaired and/or replaced.

1. Check the area of your repair for unsoldered or poorly soldered

connections. Check the entire board surface for solder splashes

and bridges.

2. Check the interboard wiring to ensure that no wires are

“pinched” or contact high-wattage resistors.

3. Look for unauthorized replacement parts, particularly

transistors, that were installed during a previous repair. Point

them out to the customer and recommend their replacement.

4. Look for parts which, though functioning, show obvious signs

of deterioration. Point them out to the customer and

recommend their replacement.

5. Check the power cable for cracks and abrasion. Recommend

the replacement of any such power cable to the customer.

6. Check the B+ voltage to see it is at the values specified.

7. Check the metal trim, “metallized” knobs, screws, and all other

exposed metal parts for AC leakage.

Check leakage as described below.

LEAKAGE TEST

The AC leakage from any exposed metal part to earth ground and

from all exposed metal parts to any exposed metal part having a

return to chassis, must not exceed 0.5 mA (500 microampers.).

Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA

WT-540A. Follow the manufacturers’ instructions to use these

instruments.

2. A battery-operated AC milliammeter. The Data Precision 245

digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a

VOM or battery-operated AC voltmeter. The “limit”

indication is 0.75 V, so analog meters must have an accurate

low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are

examples of a passive VOM that is suitable. Nearly all battery

operated digital multimeters that have a 2 V AC range are

suitable. (See Fig. A)

CLASS 1M LASER RADIATION WHEN OPEN DO NOT VIEW

DIRECTLY WITH OPTICAL INSTRUMENTS.

This label is located on the BD/DVD/CD Drive laser protective

housing inside the enclosure.

To Exposed Metal

Parts on Set

BD/DVD/CD drive

rear-side view

CAUTION:

The use of optical instrument with this product will increase eye

hazard.

here

CAUTION

Use of controls or adjustments or performance of procedures

other than those specified herein may result in hazardous

radiation exposure.

0.15 µ F

1.5 k Ω

voltmeter

(0.75 V)

WARNING!!

Earth Ground

WHEN SERVICING, DO NOT APPROACH THE LASER

EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS

NECESSARY TO CONFIRM LASER BEAM EMISSION,

BE SURE TO OBSERVE FROM A DISTANCE OF MORE

THAN 25 cm FROM THE SURFACE OF THE OBJECTIVE

LENS ON THE OPTICAL PICK-UP BLOCK.

Fig.A. UsinganACvoltmetertocheckACleakage.

CAUTION

Risk of Explosion if Battery is replaced by an Incorrect Type.

Dispose of Used Batteries According to the Instructions.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK OR DOTTED

LINE WITH MARK ON THE SCHEMATIC DIAGRAMS

AND IN THE PARTS LIST ARE CRITICAL TO SAFE

OPERATION. REPLACE THESE COMPONENTS WITH

SONY PARTS WHOSE PART NUMBERS APPEAR AS

SHOWN IN THIS MANUAL OR IN SUPPLEMENTS

PUBLISHED BY SONY.

Lithium Batteries

If an equipment is provided with a replaceable lithium battery, the

following applies:

– if the battery is placed in an OPERATOR ACCESS AREA,

there shall be a warning close to the battery or in both the

operating and the service instructions:

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ!!

– if the battery is placed elsewhere in the equipment, there shall

be a warning close to the battery or in the service instructions.

LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE

SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE

DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE

FONCTIONNEMENT. NE REMPLACER CES

COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES

NUMÉROS SONT DONNÉS DANS CE MANUEL OU

DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.

– 2 –

Reproduction Prohibited

CECHA00, A01

TABLE OF CONTENTS

1. CIRCUIT DIAGRAM

1-1.

1-2.

1-3.

1-4.

1-5.

1-6.

1-7.

1-8.

COK-001 Board (1/24)

...............................

1-1

2. PRINTED WIRING BOARDS

2-1.

COK-001 Board (Side A) .............................

COK-001 Board (Side B) .............................

2-1

COK-001 Board (2/24)

1-2

2-2.

2-2

...............................

COK-001 Board (3/24)

1-3

...............................

COK-001 Board (4/24)

1-4

3. EXPLODED VIEWS

3-1. Upper Panel Section ..................................... 3-1

3-2. Upper Cabinet Section ................................. 3-2

3-3. Boards Section ............................................. 3-3

3-4. HDD Section ................................................ 3-4

3-5. Frame Section .............................................. 3-5

3-6. Controller Section ........................................ 3-6

3-7. Loading Complete Assy Section .................. 3-7

3-8. Loading Block Assy Section ........................ 3-8

3-9. Base Frame Complete Assy Section ............ 3-9

3-10. Top Frame Complete Assy Section ............ 3-10

3-11. Front Arm Assy Section ............................. 3-11

3-12. Optical Pick-up Section ............................. 3-12

3-13. Accessories & Packing Materials ............... 3-13

...............................

COK-001 Board (5/24)

1-5

...............................

COK-001 Board (6/24)

1-6

...............................

COK-001 Board (7/24)

1-7

...............................

COK-001 Board (8/24)

1-8

...............................

1-9.

COK-001 Board (9/24)

1-9

1-10.

COK-001 Board (10/24) ............................ 1-10

1-11.

COK-001 Board (11/24) ............................ 1-11

1-12.

COK-001 Board (12/24) ............................ 1-12

1-13.

COK-001 Board (13/24) ............................ 1-13

1-14.

COK-001 Board (14/24) ............................ 1-14

1-15.

COK-001 Board (15/24) ............................ 1-15

1-16.

COK-001 Board (16/24) ............................ 1-16

1-17.

COK-001 Board (17/24) ............................ 1-17

COK-001 Board (18/24) ............................ 1-18

COK-001 Board (19/24) ............................ 1-19

COK-001 Board (20/24) ............................ 1-20

COK-001 Board (21/24) ............................ 1-21

COK-001 Board (22/24) ............................ 1-22

COK-001 Board (23/24) ............................ 1-23

COK-001 Board (24/24) ............................ 1-24

1-18.

1-19.

4. ELECTRICAL PARTS LIST

COK-001 Board ........................................... 4-1

1-20.

1-21.

COK-001 Board ........................................... 4-2

1-22.

1-23.

1-24.

– 3 –

Reproduction Prohibited

CECHA00, A01

SECTION 1

CIRCUIT DIAGRAM

Note on Schematic Diagram:

• All capacitors are in µF unless otherwise noted. pF: µµF

50 WV or less are not indicated except for electrolytics

and tantalums.

• All resistors are in Ω and 1 / 16 W or less unless otherwise

specified.

•

% : indicates tolerance.

Note:

The components identi-

fied by mark or dotted

line with mark are criti-

cal for safety.

Replace only with part

number specified.

Note:

Les composants identifiés

par une marque sont cri-

tiques pour la sécurité.

Ne les remplacer que par

une piéce portant le

numéro spécifié.

1-1

Reproduction Prohibited

CECHA00, A01

1-1. COK-001 BOARD (1/24)

IC1001

COK-001

BOARD (1/24)

R1004

R1001

R1002

R1003

IC1001

R1014

R1013

CL1004

R1007

R1012

R1015

R1009

R1011

CL1001

CL1002

CL1003

R1005

R1008

IC1001

1-1

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