YAMAHA FAZER FZ6 S2 instrukcja.pdf

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FOREWORD

This Assembly Manual contains the information required for the correct assembly of this Yamaha vehicle

prior to delivery to the customer. Since some external parts of the vehicle have been removed at the Ya-

maha factory for the convenience of packing, assembly by the Yamaha dealer is required. It should be

noted that the assembled vehicle should be thoroughly cleaned, inspected, and adjusted prior to delivery

to the customer.

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NOTICE

The service specifications given in this assembly manual are based on the model as manufactured.

Yamaha Motor Company, Ltd. is continually striving to improve all of its models. Modifications and signifi-

cant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will

appear in future editions of this manual where applicable.

The procedures below are described in the order that the procedures are carried out correctly and com-

pletely. Failure to do so can result in poor performance and possible harm to the vehicle and/or rider.

CONCERNING CRATE DAMAGE:

Follow the instructions in the Dealer Warranty Handbook, Procedure Section.

Particularly important information is distinguished in this manual by the following notations.

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY

IS INVOLVED!

WARNING

Failure to follow WARNING instructions could result in severe injury or death to the

vehicle operator, a bystander, or a person checking or repairing the vehicle.

CAUTION:

A CAUTION indicates special precautions that must be taken to avoid damage to

the vehicle.

NOTE:

A NOTE provides key information to make procedures easier or clearer.

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FZS6W

FZS6WC

ASSEMBLY MANUAL

2006 by Yamaha Motor Corporation,

U.S.A. First Edition, November 2006

Any reproduction or unauthorized use

without the written permission of

Yamaha Motor Corporation, U.S.A.

is expressly prohibited.

Printed in U.S.A.

P/N LIT-11666-20-60

(1)

(2)

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SYMBOLS USED IN THE

ASSEMBLY MANUAL

In order to simplify descriptions in this as-

sembly manual, the following symbols are

used:

(1): Coat with lithium-soap-based grease.

(2): Tighten to 10 Nm.

(10 Nm = 1.0 mkg, 7.2 ftlb)

(3): Towards the front of the vehicle

(4): Clearance required

(5): Install so that the arrow mark faces up-

ward.

(6): Apply motor oil.

(7): Made of rubber or plastics

(8):

(3)

(4)

(5)

(6)

(7)

A: Ref. No. (indicating the order of op-

erations.)

B: Part name

C: Quantity of parts per vehicle

D: Place where parts are held

V: Stored in plastic bag

C: Stored in carton box

S: Fixed inside the steel frame

and / or contained in the Styro-

foam tray (upper or lower)

*: Temporarily installed or secured

E: Size or material of parts

d / D: Diameter of part

(8)

: Length of part

e.g., 5 = 5 mm (0.2 in)

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PREPARATION

To assemble the vehicle correctly, supplies

(e.g. oils, greases, and shop rags) and suffi-

cient working space are required.

Workshop

The workshop where the vehicle is as-

sembled should be clean, spacious, and

have a level floor.

Self-protection

Protect your eyes with suitable safety

glasses or goggles when using compressed

air, when grinding or when doing any opera-

tion which may cause particles to fly off.

Protect hands and feet by wearing safety

gloves or shoes.

(1)

(2)

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SYMBOLS USED ON

CRATE CARTON

(1) Contents of the transport package are

fragile, therefore the package must be

handled with care.

(2) Indicates correct upright position of the

transport package.

(3) Transport package must be kept away

from rain.

(4) Do not step anywhere on this carton box.

(5) Up to 6 of the transport packages can be

piled up.

(6) Insertion of the forklift arms from this

side can cause damage.

(7) Lift arm inserting position.

(3)

(4)

(5)

(6)

If the forklift arms cannot be inserted under

the transport package in alignment with the

two yellow labels, adjust the arms so that

they are positioned evenly in relation to

these marks while taking care not to dam-

age the package contents.

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UNPACKING

1. Remove the frame cover (1).

NOTE:

To remove the frame cover, cut the vinyl

bands around the cover using a cutter or

scissors.

2. Remove the carton boxes (2) and (3).

Remove the front wheel (4).

3. Remove the packing frame bolts (5) and

upper handlebar holders (6).

4. Remove the bolts (7).

5. Remove the packing frames (8). (Lift up

and then move to the side.)

NOTE:

Remove the bolts while holding the frame.

NOTE:

Before starting the assembly, check for

damaged or missing parts. Check both the

parts contained in the carton boxes and on

the vehicle for damage, scratches, and oth-

er defects.

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