250 + WoodWorking Projects Part 1.pdf

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Woodworking Shop Safety
10 Safety Tips to Post in Your Shop
1) Think Before You Cut – The most powerful tool in your shop is your brain, use it. Thinking your
cuts and movements through before acting can help save both fingers and scrapwood.
2) Keep a Clean Shop – A cluttered shop is an accident waiting to happen. Keeping your shop clean
will help protect you, and your tools, from tripping hazards.
3) Avoid Distractions – Pay attention to your actions. Looking up to watch the shop TV or visitor
can result in your hand contacting the blade. Always wait until you have completed your cut before
you take your eyes off the blade.
4) Don’t Rush – Keep in mind that this is just a hobby and take a break when you feel rushed or
frustrated with a project. Mistakes happen when we rush to complete a job.
5) Don’t Force It – If your saw is resisting the cut, stop and see what’s wrong. A misaligned rip
fence or improperly seated throat plate can sometimes cause a board to get stuck in mid cut.
Forcing the board in these situations may cause kickback or contact with the blade. Take a moment
to evaluate the situation and determine the problem.
6) Protect Yourself – Wearing the proper shop protection is an important part of safe tool operation.
Goggles, Ear Protection, and Lung Protection should be used when operating tools. Use push sticks
when working close to the blade and make sure the tool's safety features are in place.
7) Let the Tool Stop – Giving the power tool time to wind down after a cut is an often-overlooked
safety mistake. Even without power, the spinning blade can still do a lot of damage.
8) Fumes and Dust – Solvent fumes and airborne dust can present health and explosion hazards.
Care should be taken to ensure a supply of fresh air and use only explosion proof vent fans.
9) Wear Appropriate Clothing – Loose clothing or hair can get caught in power tools and cause
severe injury.
10) No Alcohol – Too many woodworkers have been injured because Alcohol clouded their judgment.
Avoid their mistakes and wait until after you’re done in the shop.
Copyright 2004 BM-MA
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DISCLAIMER OF WARRANTY
THE MATERIALS CONTAINED ON THE CD ARE PROVIDED "AS IS" WITHOUT WARRANTIES OF ANY
KIND EITHER EXPRESS OR IMPLIED. WE ASSUME NO LIABILITY OR RESPONSIBILITY FOR ANY
ERRORS OR OMISSIONS IN THE CONTENT OF THE CD; ANY FAILURES, DELAYS, OR
INTERRUPTIONS IN THE DELIVERY OF ANY CONTENT CONTAINED ON THE CD; ANY LOSSES OR
DAMAGES ARISING FROM THE USE OF THE CONTENT PROVIDED ON THE CD; OR ANY CONDUCT BY
USERS OF THE CD. TO THE FULLEST EXTENT POSSIBLE PURSUANT TO APPLICABLE LAW, BM-MA
DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED
TO, ANY IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE,
NON-INFRINGEMENT OR OTHER VIOLATIONS OF RIGHTS.
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UNDER NO CIRCUMSTANCES, INCLUDING, BUT NOT LIMITED TO, NEGLIGENCE, SHALL BM-MA,
ITS OFFICERS, DIRECTORS, OR EMPLOYEES BE LIABLE (JOINTLY OR SEVERALLY) FOR ANY DIRECT,
INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND, INCLUDING, BUT
NOT LIMITED TO, LOSS OF USE, DATA, OR PROFIT, ON ANY THEORY OF LIABILITY, ARISING OUT
OF OR IN CONNECTION WITH THE USE OR THE INABILITY TO USE THE MATERIALS ON THE CD,
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OF SUCH DAMAGES. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF
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APPLICABLE LAW.
Copyright 2004 BM-MA
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1
CANDLEBOX
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MAKING T HE CANDLEBOX
This simple but attractive candlebox is distinguished by its
sliding top. The lid has beveled edges tapering so they can
slide in grooves cut into the inside faces of the box's sides
and one end. A carved, inset pull adds a decorative touch
as well as providing a means for easy sliding of the lid.
After the lumber is milled to the required thicknesses,
widths and lengths, cut grooves to receive the top and
bottom panels. Next, cut the through dovetails at each
corner (this procedure is discussed in chapter twenty-five).
Bevel the top and bottom panels and assemble the case
around the bottom panel, which is left unglued so that it
can expand and contract across its width in response to
seasonal changes in humidity. Complete construction by
fitting plugs into the openings left at each corner at the
ends of the grooves.
The open top of the candlebox lid reveals the grooves the lid
rides in.
HAND-PLANING THE BEVELS
FOR THE CANDLEBOX LID
2
1
First, make layout
Plane the bevel
across the end
grain first so that
any tearout occur-
ring at the end of the
plane's stroke will be
removed when the
adjacent bevel is
formed. Although a
jack plane can be
used to make this
bevel, it may be nec-
essary to finish with
a block plane which,
with its lower cut-
ting angle, produces
a cleaner surface
across end grain.
lines to mark the
limits of the bevel.
Make one line around
the edges of the lid %"
from the lid's bottom
surface. Make a second
line on the lid's top 1
'A" from the outside
edges. The bevel will
connect these two
lines.
SHAPING THE PULL
1
2 Placing the tip of
a flat chisel in the
scored line, cut
along that line, an-
gling toward the arc.
Using a wide-sweep
gouge, make cuts
from the arc back
toward the scored
line. Carefully lever
up chips.
With a marking
gauge or a sharp
knife, make a line
parallel to and 1"
from the unbeveled
end of the lid. Posi-
tion the stationary
leg of a compass on
that line halfway
across the width of
the lid. Draw an arc
with the compass's
pencil point.
Copyright 2004 BM-MA
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SIDE VIEW
1/2
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