6HP_19-21_Catalog.pdf

ZF 6HP19 / 6HP21

6HP19

6HP21

Automatic Transmission Spare Parts Catalog

Warranty Information

Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after

installation in the vehicle, or 24 months after purchase from ZF Services.

Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or

workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the

vehicle, or any kind of consequential damages.

All warranty and/or non-warranty returns must be approved.

Disclaimer

The specifications and information shown in this catalog have been compiled from accepted and reliable

sources and is believed to be accurate at the time of publication. While ZF Services believes this information is

correct, no guarantee or warranty is made as to the accuracy of the information and ZF Services cannot and

does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages.

Replacement parts should not be used when they do not appear to fit. ZF Services disclaims all liability and

responsibility for any harm resulting from any such modifications.

No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by

any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of

ZF Services.

Distributed By

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

Table of Contents

6HP19 / 6HP21

Oil Capacity___________________________________________________2

6HP19 / 6HP21 Lubricants___________________________________________________

6HP19 / 6HP21 Technical Literature___________________________________________________

6HP19 / 6HP21 General Transmission Oil Filling Procedure___________________________________________________

3 - 5

How To Use This Catalog___________________________________________________

Type Plate Information_______________________________________________

6HP19 1071 010 XXX / 6HP21 1071 030 XXX

Spare Parts

Gearbox Housing Group____________________________________________

Torque Converter Group____________________________________________

Front Planetary Group___________________________________________11

Rear Planetary Group___________________________________________12

Coupling A Group_______________________________________________13

Coupling B Group______________________________________________ 14

Coupling C Group______________________________________________ 15

Coupling D Group______________________________________________ 16

Coupling E Group______________________________________________ 17

Output Group__________________________________________________18

Filter Group____________________________________________________19

Mechatronic Group______________________________________________20

Gear Shift System E-Shift Group____________________________________________

Parking Lock Group____________________________________________ 23

Selective Shims, Snap Rings & Kits Content

Selective Shims_______________________________________________ 24

Selective Snap Rings_________________________________________________________

25 - 26

Kits Content________________________________________________________________________________________

27 - 29

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

Technical Information

Torque, Gear Ratio & Weight__________________________________________________________

Oil Supply Group__________________________________________________

Gear Shift System M-Shift Group____________________________________________

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

Technical Information

Torque, Gear Ratio & Weight

Input Torque

Gear

Rev

Gear

Drive

Weight

(incl. oil)

258 ftlbs to

295 ftlbs

(model specific)

4.17

2.34

1.52

1.14

0.87

0.69

3.40

RWD ~165 lbs.

Oil Capacity

9 liters (9.51 Quarts) + 0.5 liter for cooling system

6HP19 / 6HP21 Lubricants

Amount

209 Liter Drum

ZF Part #

Oil Grade

S671 090 252

ZF LifeGuardFluid 6

20 Liter Canister

S671 090 253

ZF LifeGuardFluid 6

1 Liter Bottle

S671 090 255

Note: ZF recommends the use of LifeGuardFluid 6 for optimal performance.

6HP19 / 6HP21 Technical Literature

Language

English

ZF Part #

Description

1071 766 701

6HP19 REPAIR MANUAL (CD)

6HP21 REPAIR MANUAL (CD)

1071 751 701

1068 766 701

6HP19 / 6HP21 FUNCTIONAL DESCRIPTION - BMW (CD)

1068 766 704

6HP19 / 6HP21 FUNCTIONAL DESCRIPTION - AUDI (CD)

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog

6HP19 / 6HP21 General Transmission Oil Filling Procedure

Adding oil to 6HP19 / 6HP21 automatic transmission

- general - up to overflow at 40°C

Checking

Refilling

Notes

Procedure if leaks are suspected

Procedure after repair, exchange

of control unit or similar

Always note correct oil grade:

see list of oils

TE ML 11

Place car horizontally on hoist

Switch off the hoist and apply the

handbrake

Place car horizontally on hoist

Switch off the hoist and apply the

handbrake

- Car must stand level on the

_ hoist.

- The driven wheels or the

_ transmission output must be at

_ a standstill for at least two

_ minutes before checking the

_ oil level.

Apply the handbrake.

- Move selector lever to P.

- EGS must not be in

_ emergency program.

- Switch the main consumers,

_ for instance the air

_ conditioning, either on or off

_ according to the car

_ manufactuerer's instructions.

Connect the tester in order to

read off the transmission oil

temperature and engine speed

Carry out the repair work

Start the engine

Connect the tester in order to

read off the transmission oil

temperature and engine speed

Select gears with engine

running, at idle speed

With the engine stopped, add oil

until it reaches the overflow lip

Select positions R and D and

shift through as far as 3rd gear

(manual/winter program)

Start the engine

Top off the oil immediately to the

overflow lip

Keep each gear selected for 3

seconds, then engage the

parking lock

Select gears with engine

running, at idle speed

Select positions R and D and

shift through as far as 3rd gear

(manual/winter program)

Continued on Page 2

Keep each gear selected for 3

seconds, then engage the

parking lock

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

For Reference Only

- Car must stand level on the

_ hoist.

- The driven wheels or the

_ transmission output must be

_ at a standstill for at least two

_ minutes before checking the

_ oil level.

Apply the handbrake.

- Move selector lever to P.

- EGS must not be in

_ emergency program.

- Switch the main consumers,

_ for instance the air

_ conditioning, either on or off

_ according to the car

_ manufactuerer's instructions.

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