CD cabinet 2.pdf

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CDCabinetDoc.
Media
By Bob Chapla
This media case was designed
primarily to house CD’s, but it
will satisfy storage require-
ments for DVD’s, VCR tapes,
and a knick-knack or two.
Fold-out shelves help the
organizing process, and the
case closes to provide a near
dust-free environment.
46 Weekend Woodcrafts
www.weekendwoodcrafts.com
Case
112933733.036.png
Material List
T x W x L
A sides (4) (oak)*
¾
" x 6" x 48"
B top and bottom shelves (4) (oak)
¾
" x 6" x 10
¾
"
C middle shelves (10) (oak)
¾
" x 5
¾
" x 10
¾
"
D pull-out shelves (8) (oak)
¾
" x 5
½
" x 10 11
16 "
Cut Rabbet
Cut the sides (A) to the
dimensions given in the material
list. Cut a
E flip-down trays (8) (oak)
¾
" x 5
½
" x 9
½
"
Step
1
F top trim pieces (2) (oak)*
¾
" x 3
¾
" x 10
¾
"
G handles (2) (oak)*
¾
" x 2
½
" x 12"
"-deep rabbet
on the inside back edge of each side, as
shown in photo A.
⅜
"-wide by
¼
H back (2) (oak plywood)
¼
" x 10
¾
" x 42
⅞
"
I top trim inlay (4) (wenge)
⅛
" x
¾
" x 4
¼
"
J handle inlay (8) (wenge)
⅛
" x
¾
" x 3
¼
"
K tray trim (8) (wenge)
5
16 " x
½
" x 3 ⅞"
Supply List
L dowel plugs (8) (wenge)
⅜
" diam. x
⅜
"
Cut Dadoes
Measure and mark on the
inside of the sides (A) the spacing
for a series of eleven
M wood screws (8)
#6 x 1
¼
"
Step
2
N piano hinge (1) (brass)
1
½
" x 36"
O piano hinge (8) (brass)
1 1
16 " x 8"
"-
deep dadoes, as shown in photo B inset.
The first dado is 2" from the top, and
the second is 6" below it. Then there is
a sequence of 1
¾
"-wide by
⅜
P self-adhesive cork pads (16)
½
" Shepard surface guard
Q wood glue
" and 6" spacings. The
final dado is 5" below the last of these,
and 2" from the bottom end. Cut the
¾
*Patterns needed for this project are located in pattern packet.
Cut Out Patterns
Tr ace Patterns
Cut the top trim pieces (F)
and the handles (G) to the dimen-
sions given in the material list. Find the
patterns for the top trim and handle in
the pattern packet, and trace onto the
wood, as shown in photo D. Grain
direction is important on these pieces,
so you may find it helpful to make
copies of the patterns onto a transpar-
ent media like mylar or tracing paper.
This allows for visibility of the wood.
Miter and Cut
Cut out the handle patterns
on the band saw, using a wide
blade to minimize sanding. The handle
is best cut using a combination of miter
saw for the outside corners, then band
saw for the rest, as shown in photo E
and its inset. Sand all the cut
edges smooth.
The top trim pieces (F) are
cut out on the band saw as shown
in photo F. Sand the edges smooth.
dadoes, as shown in photo B.
Find the side top and bottom
patterns in the pattern packet. Cut
them out on the band saw, as shown in
photo C. Be careful that the dadoes are
on the inside face and that the top end
of the side corresponds to the proper
dado spacing. An alternative approach
would be to cut the end patterns, then
cut the dadoes, which would mean
reversing steps 2 and 3.
Step
4
Step
5
Step
6
September/October 2002
Weekend Woodcrafts
47
⁄
⁄
⁄
Step
3
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Media Case
2"
5
¼
"
"-deep
rabbet on the front edges of both
ends of the top trim piece (F), as shown
in photo F inset. The
Cut a
⅜
"-wide by
½
20
¾
"
"-
thick tab that is left will fit into the rab-
bet cut in step 1 on the back edge of the
sides (A).
⅜
"-wide by
¼
1"
5
¼
"
1
¼
"
1
½
"
49
¾
"
Cut Inlay Slots
Using stacked dado blades
totaling
Step
8
¾
" in width, cut
⅛
"-deep
" from the bot-
tom outside front edges of the top trim
pieces (F), as shown in photo G. A sim-
ilar cut is made on the handles (G), but
at 1
¾
½
" from the outside edges and on
5
⅛
"
Glue Inlays
2
¼
"
both the front and back, as shown in
photo G inset.
Cut the top trim inlay (I) and
the handle inlay (J) to the dimen-
sions given in the material list. Trim to
fit in the slots cut in step 8, and glue in
place, as shown in photo H.
11
½
"
Step
9
Side View
Front View
48 Weekend Woodcrafts
www.weekendwoodcrafts.com
Cut Rabbets
Step
7
slots at 30 degrees and
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Exploded View
Assemble Carcase
Cut the top and bottom
shelves (B) to the dimensions given
in the material list. Cut a
Glue and Nail
photo I and inset. Place the top and
bottom shelves in position, making sure
that the rabbet is placed in the rear to
receive the back. The middle shelves are
placed in the upper of the double dado,
leaving the lower empty to receive the
pull-out shelves.
Cut the back (H) to the
dimensions given in the material
Attach Top
list. Attach it to the carcase with glue
and brads, fitting it into the pre-cut
dadoes, as shown in photo J.
Attach the top trim piece (F)
with glue, as shown in photo K.
The tab will fit into the pre-cut dado on
the top of the sides.
¼
"-deep by
"-wide rabbet in the back edge of each.
Cut the middle shelves (C) to
the dimensions given in the
material list.
Assemble the carcase of the
case using glue (Q), as shown in
Step
14
Step
11
Step
12
Step
13
September/October 2002
Weekend Woodcrafts
49
Step
10
⅜
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Media Case
Attach Handles
Glue and clamp the handles
into place on the carcase, as shown
in photo L. The bottom of the handle
should be 17" from the bottom of the
cabinet side, with the first screw hole 1"
above. A second screw hole is drilled
1
".
Cut plugs (L) to the dimen-
sions given in the material list.
Glue into place over the inset handle
screw heads, as shown in photo M.
Sand the plugs flush.
Cut the flip-down trays (E) to
the dimensions given in the mate-
rial list. These can be custom cut to
⅜
Cut Slots
your particular needs. To hold CD’s,
cut a series of five 7
16 "-
deep grooves across the length of the
tray, starting 9
16 "-wide by 5
⁄
Step
16
16 " from the front edge
16 " apart, as shown in photo N.
For a handy snack (or hold anything)
tray, remove the 7
⁄
" above the first. A second pair of
holes is drilled 7" above into the other
part of the handle. Attach with screws
Step
17
16 "-wide material left
standing between the slots, as shown in
photo N inset.
⁄
Attach Trim
Cut the tray trim (K) to the
dimensions given in the material
list. After the material is removed from
the snack type flip-down tray, as
described in step 17, the trim can be
glued onto the ends, as shown in photo
O. The use and location of your case
should dictate how these trays
are designed.
Cut and Hinge
Cut the pull-out shelves (D)
to the dimensions given in the
material list. Cut the piano hinge (O)
into eight 8" lengths with a hack saw, as
shown in photo P lower inset. Hinge
the pull-out shelves and flip-down trays
together in pairs, as shown in photo P.
Attach a pair of self-adhesive
cork pads (P) to the hinge, as
Attach Hinge
shown in photo P upper inset, to help
level the flip-down tray.
Flush the cabinets together
face-to-face and attach the piano
hinge (N), as shown in photo Q.
The wood was left natural
with a satin polyurethane finish to
match a stereo cabinet. Oil and wax
would be a fine alternative. WW
Step
21
Step
22
Step
20
Flip-Down Trays
Customize
The trays that flip down off the
pull-out shelves can be designed to
suit your particular needs. One of the
trays in this case is cut with slots to
hold CD’s in a slightly slanted
position, as shown in the photo. The
other tray can function as a mini-end
table. Decide what works for you and
adapt as needed!
50 Weekend Woodcrafts
www.weekendwoodcrafts.com
Glue and Plug
(M), the heads of which are inset
Step
15
⁄
⁄
and 7
½
Step
18
Step
19
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