vw.pdf

Valve timing procedures

Timing gears located at rear of engine. Transmission removal required for repairs.

Remove blanking plug from cylinder block [1] .

Remove blanking plug from cylinder head [2] .

Fit crankshaft alignment tool [3] .

Turn crankshaft in direction of rotation until timing marks aligned [4] .

Ensure camshaft lobes for No.1 cylinder angled upwards.

If not, turn crankshaft 360 .

Remove crankshaft alignment tool [3] .

Fit crankshaft locking tool [5] .

Ensure crankshaft locking tool located correctly [6] .

Fit camshaft alignment tool [7] .

Ensure camshaft alignment tool correctly located [7] . If not, adjust camshaft as follows:

Remove camshaft bearing cap [9] .

Ensure camshaft position (CMP) sensor reluctor aligned [8] .

Fit camshaft gear locking tool 1 [10] .

Tighten bolts of camshaft gear locking tool to 40 Nm [11] .

Slacken camshaft gear bolt.

Turn camshaft until camshaft alignment tool can be inserted correctly [7] .

Remove camshaft gear locking tool 1 [10] .

Fit camshaft gear locking tool 2 [12] .

Tighten camshaft gear locking tool 2 to 70 Nm.

Apply a torque of 80 Nm to camshaft gear in anti-clockwise direction [12] .

NOTE: Camshaft gear bolt MUST only be used once.

Tighten camshaft gear bolt to 150 Nm + 90 [13] .

Remove camshaft gear locking tool 2.

Fit camshaft bearing cap [9] .

Remove camshaft alignment tool and crankshaft alignment tool.

Turn crankshaft 2 turns clockwise to TDC on No.1 cylinder [4] .

Ensure camshaft alignment tool and crankshaft alignment tool can be fitted [5], [6] & [7] .

Setting camshaft compensation gear tension:

Apply a pre-tensioning torque of 0,5 Nm in anti-clockwise direction [14] .

Tighten camshaft compensation gear bolt. Tightening torque: 20 Nm + 90 [15] .

Manufacturer: Volkswagen

Model: Transporter (04-) 2,5D TDI PD

¨ Autodata Limited 2008

2010-06-18

Engine code: AXD

Output: 96 (130) 3500

Tuned for:

Year: 2003-09

V7.412-ENGI411474