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ISSUE 167 DECEMBER/JANUARY 2005/2006
wood
®
made-to-please
easy-to-follow plans inside p.38
HOT NEW TOOLS for 2006 p.80
6 GREAT FINISHES for
Cherry, Maple, and Oak p.50
LAST-MINUTE
HOLIDAY GIFT IDEAS p.8 and p.84
USED TOOLS p.44
FEATURE-FILLED
GAME TABLE
with special
flip-over top
p.88
U.S.A $6.99
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1))
®
December/January 2005/2006, Issue 167
p r o j e c t s
8 bandsawn wine-bottle holder
14 taco holders in two sizes
28 rolling workshop storage cabinet
38 classic cheval mirror
62 kid’s room wall-hung organizer
71 multipurpose router jig
76 keep-it-tidy play center
84 adjustable photo-display easel
88 accommodatinggametable
62
38
design will meet your needs, featuring a reversible
top, storage, and out-of-the-way beverage holders.
t e c h n i q u e s
10 wipe out project tool marks
50 great finishes for cherry, maple, and oak
84
88
Try one or more of six easy-on finishes for three of
America’s favorite woodworking woods.
68 worksmarterwithproJeffryLohr
Develop habits that let you make the most out of
96 applying a felt game-table surface
t o o l s & m a t e r i a l s
16 wise buys: doweling jigs
44 buyingusedmachines
failsafe tool-evaluation formula laid out here.
80 hot new tools for 2006
102 three shop-proven products
76
d e p a r t m e n t s
6 editor’s angle
50
68
8 sounding board
18 ask WOOD
30 shop tips
116 what’s ahead
®
This seal is your assurance that we
build every project, verify every fact,
and test every reviewed tool in our
workshop to guarantee your success
and complete satisfaction.
HOT NEW TOOLS pg. 80
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Better Homes and Gardens ®
����
®
December/January 2005/2006
Vol. 22, No. 7
Issue No. 167
W e asked our staff:
EDITOR-IN-CHIEF
BILL KRIER
What’s your favorite sanding
shortcut?
Stop sanding at 120 or
150 grit on unstained
(natural) surfaces. Sanding
scratches on clear-coated
surfaces won’t show.
Executive Editor
JIM HA RROLD
Managing Editor
MARLEN KEMMET
By cutting sandpaper sheets
ahead of time, you’ll speed up
the sanding process.
Editorial Manager, Tools and Techniques
DAVE CAMPBELL
Senior Design Editor
KEVIN BOYLE
Projects Editor
OWEN DUVALL
Techniques Editor
BOB WILSON
Projects Editor
JAN SVEC
Design Editor
JEFF MERTZ
Master Craftsman
CHUCK HEDLUND
Art Director
KARL EHLERS
Associate Art Director
GREG SELLERS
Assistant Art Director
CHERYL A. CIBULA
Sandpaper backed with a
foam pad absorbs the heat
when sanding on a lathe.
Production/Office Manager
MARGARET CLOSNER
Photographers MARTY BALDWIN, SCOTT LITTLE, BLAINE MOATS, JAY WILDE
Administrative Assistant
SHERYL MUNYON
Illustrators TIM CAHILL, LORNA JOHNSON, ROXANNE LeMOINE
Technical Consultants JEFF HALL, DEAN FIENE
Contributing Craftsman JIM HEAVEY
Proofreaders BARBARA KLEIN, IRA LACHER, JIM S ANDERS
Turn a craft stick into a mini
sanding board. Mark the grit
on the end of the handle.
Use all the available grits
between your rough and
finish papers for fast and
consistent results.
CUSTOMER SERVICE: 800/374-9663
For more ways to reach us about specific matters, see page 8.
Vice President/Publishing Director DOUG OLSON
Publisher MARK HAGEN
ADVERTISING
CHICAGO OFFICE: 333 N. Michigan Ave., Suite 1500, Chicago, IL 60601
Phone: 312/580-7956 Fax: 312/580-7906
Account Executive JACK A. CHRISTIANSEN
Direct Response Manager CAROLYN DAKIS
Direct Response Sales Representative SANDY ROBINSON
Marketing Manager AMANDA SALHOOT
Sales and Marketing Assistant GAYLE CHEJN
DETROIT: RPM Associates
29350 Southfield Rd., Suite 31, Southfield, MI 48076
Phone: 248/557-7490 Fax: 248/557-7499
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Phone: 678/507-0110 Fax: 678/507-0118
Business Manager JOEL ETIENNE
Consumer Marketing Director ROBIN HUTCHINSON
Assistant Consumer Marketing Manager BILL WOOD
Associate Director of Marketing-Newsstand TOM DEERING
Production Manager STEVE KRIDER
Advertising Operations Manager LIBBY EHMKE
MEREDITH PUBLISHING GROUP
President JACK GRIFFIN
General Manager TOM HARTY
Finance & Administration KARLA JEFFRIES
Consumer Marketing DAVID BALL
Manufacturing BRUCE HESTON
Creative Services ELLEN DE LATHOUDER
Interactive Media LAUREN WIENER
Corporate Sales JACK BAMBERGER
Group Marketing NANCY WEBER
Director, Corporate Sales DORENE BAIR
Executive Director, Corporate Research BRITTA C. WARE
CORPORATION
Chairman and Chief Executive Officer WILLIAM T. KERR
President and Chief Operating Officer STEPHEN M. LACY
In Memoriam — E.T. Meredith III (1933–2003)
© Copyright Meredith Corporation 2005. All rights reserved. Printed in the U.S.A.
4
WOOD magazine December/January 2005/2006
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editor’s angle
Let the games begin
Unless you spend
all of your time in
the shop, you’ve
probably noticed the
current poker craze.
Our response to this
phenomenon: Design
a table you can build
that’s appropriate
for poker and board
games and general
day-in, day-out use.
O kay, I admit it, I’m not a poker
drinks clear of the playing surface, they also
give this project its own special character.
It’s usually the first thing visitors to our
shop comment on when they see the table.
I have to admit that during the table’s
construction I was a bit concerned about the
hollow, tapered legs. Would the average guy
be able to cut the four leg sides—each with
mitered and tapered edges—accurately
enough to make the joints between them
tight and attractive? Well, as usual, our
Master Craftsman, Chuck Hedlund, put my
mind at ease by coming up with a tablesaw
sled for cutting the leg sides. It’s everything
we aim for when designing workshop jigs:
The sled simplifies a potentially difficult
task; it ensures accuracy; it’s easy to make
so you can spend your time building
projects, not the jigs to make them; and it
increases your margin of safety by keeping
your digits well clear of the saw blade.
Another design benefit: The legs don’t
require tricky clamping setups. Just tape
them together. The rest of the construction
is straightforward, including
the method for attaching the
felt surface.
The completed table looks
so nice I might have to build
one for myself…and learn
how to play poker.
player. I went to Vegas a few
months ago for a big woodworking
trade show and didn’t invest a single dollar
at the poker tables. Even my pocket change
was safe from the omnipresent video poker
machines. So I may be decidedly uncool
when it comes to card games, but I know
a craze when I see one, and we’re in the
midst of full-blown poker mania. As a
result, we decided awhile back to design a
poker table for you, but with a few twists on
more-typical designs.
First, we simplified things. Those eight-
sided poker tables on a pedestal base look
nice, but how many of you want to spend
months making one? We’re guessing a
scant few. So we designed one you can
make in only a couple of weekends.
And, because most of us don’t have floor
space in our homes to devote to a table with
just one use, the table shown above features
a reversible top: one side with a felt
covering for card games (my card-playing
buddies tell me the felt stops dealt cards
from sliding off the table and into the
abyss), and another wood side for board
games and everyday use. Yes, you can stay
up half the night playing poker on this
table, and then eat your Wheaties on it
come morning.
But my favorite parts of the table are the
cup holders that form the tops of the legs.
They’re not only functional in keeping
6
WOOD magazine December/January 2005/2006
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sounding boa rd
Our bulletin board for letters, comments, and timely updates
Show the world your workshop
The editors at WOOD ® magazine are
searching for America’s greatest home
woodworking shops. Does yours fit the
mold? If so, we may photograph your shop
for the education and enjoyment of
woodworkers everywhere. Here’s what
we’re looking for:
The shop must be hardworking,
organized, and full of problem-solving
ideas; these could be storage projects,
special jigs, or some other solution.
For starters, we’d especially like to see
shops in these areas: Los Angeles/San
Diego, Chicago/Milwaukee, and New York
City/New Jersey/Eastern Pennsylvania/
Delaware. (Don’t let this stop you from
submitting if you live in another
location and have an outstanding shop
loaded with ideas.)
Yes, it’s okay to nominate a friend’s
shop (with their permission).
To participate, send us the following:
3 to 5 overall photos of your shop
5 to 10 close-ups of dedicated
machining or storage areas, and
problem-solving shop projects that
successfully fill a need
a rough floor plan (with overall shop
dimensions)
a one-page write-up of what makes
your shop great and how it serves your
woodworking interests.
E-mail your submission with photos to
workshops@meredith.com, or mail to:
Great American Workshops
WOOD magazine, 1716 Locust St. LS-221
Des Moines, IA 50309-3023
The deadline is January 2, 2006.
WOOD magazine
More than one way to hold a wine bottle
In the 2005 November issue of WOOD
magazine, professional woodworker Carl
Stammerjohn provided a nifty way to use
up scrapwood by making wedge-shaped
wine bottle holders. While in Hawaii
recently, I found a different design, a C-
shape holder made from mango wood,
shown below, that serves
the same purpose. To
bandsaw this project, use
the full-size pattern in the WOOD Patterns ®
insert. Begin with a block of wood
dimensioned as shown in the drawing
below . (You may need to laminate thinner
stock and plane the lamination to size.)
Then draw a reference line across the block
where shown. Adhere the pattern to the
block, aligning the hole centerline with the
reference line. Now drill the centered 1›"
hole. Cut the holder to shape, working just
outside the pattern’s cutline. Next, sand the
holder to the line. A disc sander works best
for sanding the outside or convex surface;
an oscillating spindle sander for the inside
or concave surface. Finish-sand the holder
through 220 grit, and apply finish.
—Jim Harrold, Executive Editor
Align center marks.
1›" hole 1" deep
Article updates
October 2005, issue 165
On page 62, the caption for Photo 1b
should read “Align the chuck with progres-
sively harder taps against its lower portion
using a piece of scrap and hammer.”
In the chart on page 73, the price for the
Converter Router Trolley should say that
the model is sold with a pair of 48" rails.
4¨"
Full-size
pattern
5fi"
10‹"
1Œ"
HOW TO REACH US
Woodworking advice:
Post your woodworking questions (joinery,
finishing, tools, turning, general woodwork-
ing, etc.) on one of 20+ online forums at
woodmagazine.com/forums .
Woodworking advice:
Post your woodworking questions (joinery,
finishing, tools, turning, general woodwork-
ing, etc.) on one of 20+ online forums at
woodmagazine.com/forums
Subscription assistance:
To notify us of an address change, or to
get help with your subscription, go to
woodmagazine.com/service ; call
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the U.S., call 515/247-2981. Or write to
WOOD magazine, P.O. Box 37439, Boone, IA
50037-0439. Please enclose your address
label from a recent magazine issue.
Subscription assistance:
To notify us of an address change, or to
get help with your subscription, go to
woodmagazine.com/service ; or call
800/374-9663 and press option 1. Outside
the U.S., call 515/247-2981. Or write to
WOOD magazine, P.O. Box 37439, Boone, IA
50037-0439. Please enclose your address
label from a recent issue.
To order past issues and articles:
Order past issues of WOOD magazine, our
special issues, or downloadable articles from
issue 100 to present visit our online store at
woodmagazine.com/store , or by calling
888/636-4478. Some issues are sold out.
Past issues and articles:
Order past issues of WOOD magazine, our
special issues, or downloadable articles from
issue 100 to present. Visit our online store at
woodmagazine.com/store , or call 888/636-
4478. Some issues are sold out.
Editorial feedback:
Send your comments via E-mail to
woodmail@woodmagazine.com ; or call
800/374-9663 and press option 2; or write
to WOOD magazine, 1716 Locust St., GA-
310, Des Moines, IA 50309-3023.
Editorial feedback:
Send your comments via e-mail to
woodmail@woodmagazine.com ; or call
800/374-9663 and press option 2; or write
to WOOD magazine, 1716 Locust St., Des
Moines, IA 50309-3023.
Updates to previously published projects:
For an up-to-date listing of changes in
dimensions and buying-guide sources
from issue 1 through today, go to
woodmagazine.com/editorial .
Updates to previously published articles:
For an up-to-date listing of changes in
dimensions and buying-guide sources
from issue 1 through today, go to
woodmagazine.com/editorial .
To find past articles:
See our index at woodmagazine.com/index .
To find past articles:
See our index at woodmagazine.com/index .
8
WOOD magazine December/January 2005/2006
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