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CRAFT.PDF
Texas Space Grant Consortium Advanced Design Project - Spring 1997 -
Solar Power From Space
Stirling Engine
Texas Christian University
By: Tanya Hardy
David Meek
Nathan Moser
Majin Sierra
Winyu Vongstapanalert
Greg White
Aaron Williams
28 April 1997
Written by undergraduate students at:
Distributed by:
Texas Christian University
Texas Space Grant Consortium
http://www.tcu.edu/
http://www.tsgc.utexas.edu/
0.0 Abstract
The seven-member team at Texas Christian University has been working on the Stirling engine
contribution to the Texas Space Grant Consortium’s Advanced Design Project. We hope to
demonstrate how a Stirling engine in conjunction with a parabolic mirror can be an efficient way of
obtaining solar power from space. We are approaching this project as a one-hour, one-semester junior
research class. This semester’s activities consist of studying the feasibility of using Stirling engines for
space power generation.
We have begun to study how a Stirling engine and reflective dish will work together in order to
utilize the sun's heat to produce energy. In order to better understand how this type of system will
perform, we have purchased a model engine with a solar concentrator. Along with the purchased
motor, we have fabricated our own engine. We also purchased an alternator and used it in conjunction
with our purchased model engine in order to convert the mechanical power into electrical power. We
then ran tests on our system to see how much energy we could get out of the system.
Our objective this semester was to see if a Stirling engine/dish system can be used instead of
photovoltaic cells. The Stirling engine/dish system is both more efficient and less expensive. We gave a
good starting point for those who will continue this project and many of the aspects that need to be
considered are discussed in this paper.
Written by undergraduate students at:
1
Distributed by:
Texas Christian University
Texas Space Grant Consortium
http://www.tcu.edu/
http://www.tsgc.utexas.edu/
Table of Contents
0.0 Abstract...............................................................................................................................pg. 1
1.0 Mission Overview..............................................................................................................pg. 3
2.0 The Stirling Engine.......................................................................................................pgs. 3-5
2.1 The Stirling Cycle
2.2 Model Stirling Engine
2.3 Fabricated Stirling Engine
2.4 Working Stirling Engines
3.0 Gathering the Sun’s Rays: Parabolic Mirrors.................................................................pgs.5-6
3.1 Temperature Effects
3.2 Collar Design
3.3 Alternative Solutions
4.0 Rocket Choice....................................................................................................................pg. 6
4.1 Titan IV
5.0 Space Effects.................................................................................................................pgs. 6-9
5.1 Elements of Space Flight
5.2 Vacuum Environment
5.3 States of Matter and Orbital Debris
5.4 Radiation and Space Welding
5.5 Other Space Effect Considerations
6.0 Energy Conversion........................................................................................................pgs. 8-9
6.1 Shaft Rotational Torques
6.2 Converting Into an Oscillating Form
6.3 Specifications and Considerations
7.0 Benefits Over Solar Cells...................................................................................................pg. 9
8.0 Conclusion.........................................................................................................................pg. 9
9.0 Appendix...................................................................................................................pgs. 10-16
Written by undergraduate students at:
2
Distributed by:
Texas Christian University
Texas Space Grant Consortium
http://www.tcu.edu/
http://www.tsgc.utexas.edu/
9.1 Appendix A
9.2 Appendix B - Engine Drawings (see jpeg image files)
9.3 Appendix C (biographies)
Written by undergraduate students at:
3
Distributed by:
Texas Christian University
Texas Space Grant Consortium
http://www.tcu.edu/
http://www.tsgc.utexas.edu/
1.0 Mission Overview
During the 1970's there was an increased awareness of the limited energy resources available on
earth. Oil, natural gas, coal, and nuclear energy are currently the fuels of choice; however, society is
becoming increasingly aware of the damage to the environment caused by fossil fuels, yet no one wants
a nuclear reactor in the backyard. A possible solution to this dilemma is an almost infinite energy source
waiting to exercise its full potential: THE SUN!
An alternative means of solar power collection, besides photovoltaic cells, is the use of a Stirling
motor-solar concentrator system. The solar concentrator consists of a parabolic mirror focusing the
sun’s energy on a receiver which then powers the Stirling motor. The motor produces mechanical
power. This power is converted to electrical power which in turn is transmitted through microwaves to
earth. It will be a clean and effective way to get energy without depleting the earth of any of its natural
resources and without the pollution.
2.0 Stirling Engines
The Stirling engine is one of the most efficient devices for converting heat into mechanical work;
however, it requires relatively high temperatures. With a solar collector, the high temperatures
necessary for efficient power production can be achieved, thus making the Stirling engine an ideal
candidate for harnessing the power from the sun. The high temperatures we are dealing with will not
affect any of the electrical or other materials because they will be behind the mirror and thus protected.
As the temperature that drives the Stirling motor increases, the efficiency of the system increases.
The temperature at the receiver is dependent upon the size and curvature of the concentrator. The
melting point temperature of the receiver is a limiting factor. Stirling engines generally operate at the
thermal limits of the material used for their construction. Typical temperatures range from 650 to 800
o C (1200 to 1470 o F), resulting in an engine efficiency of around 30% to 40%.
Hydrogen and helium are commonly used as the working gas for the engine because of their high
heat-transfer capabilities. Hydrogen, thermodynamically, is a better choice. This gas generally results in
more efficient engines than those with helium. However, helium has fewer material compatibility
problems and is safer to work with, being a Noble gas.
Engines typically operate at high pressures for maximized power, ranging from 5 to 20 MPa (725 to
2900 psi). Operations at these high pressures make sealing between components difficult.
To make space environment systems economical, a system lifetime of at least 20 years with
minimum maintenance is generally required. However, a major overhaul of engines, including
replacement of seals and bearings, may be necessary within the 40,000 to 60,000-hour (4.56 to 6.84-
yrs.) lifetime, which adds to the operating cost. A major challenge, therefore, in the design of Stirling
engines is to reduce the potential for wear in critical components or create novel ways for them to
perform their tasks.
2.1 The Stirling Cycle
For our purposes, the Stirling cycle can be described as a heat engine cycle in which heat is
accepted at a high temperature and rejected at a lower temperature, an action which will produce net
Written by undergraduate students at:
4
Distributed by:
Texas Christian University
Texas Space Grant Consortium
http://www.tcu.edu/
http://www.tsgc.utexas.edu/
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