YFM 350 XP 2002.pdf

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YFM350XP
SERVICE MANUAL
LIT-11616-15-09
3GD-28197-16
SUPPLEMENTARY
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FOREWORD
This Supplementary Service Manual has been prepared to introduce new service and new data for
the YFM350XP. For complete information on service procedures, it is necessary to use this Supple-
mentary Service Manual together with the following manual.
YFM350XA SERVICE MANUAL: 3GD-28197-12
YFM350XE SUPPLEMENTARY SERVICE MANUAL: 3GD-28197-13
YFM350XJ SUPPLEMENTARY SERVICE MANUAL: 3GD-28197-14
YFM350XKC (for California) SUPPLEMENTARY SERVICE MANUAL: 3GD-28197-15
YFM350XP
SUPPLEMENTARY
SERVICE MANUAL
2001 by Yamaha Motor Corporation, U.S.A.
First Edition, May 2001
All rights reserved.
Any reproduction or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in U.S.A.
LIT-11616-15-09
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NOTICE
This manual was produced by the Yamaha Motor Company primarily for use by Yamaha dealers
and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one
manual, so it is assumed that anyone who uses this book to perform maintenance and repairs on
Yamaha machine has a basic understanding of the mechanical ideas and the procedures of
machine repair. Repairs attempted by anyone without this knowledge are likely to render the
machine unsafe and unfit for use.
Yamaha Motor Company, Ltd. is continually striving to improve all its models. Modifications and sig-
nificant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers
and will appear in future editions of this manual where applicable.
NOTE:
Designs and specifications are subject to change without notice.
IMPORTANT INFORMATION
Particularly important information is distinguished in this manual by the following notations.
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR
SAFETY IS INVOLVED!
WARNING
Failure to follow WARNING instructions could result in severe injury or death
to the machine operator, a bystander or a person inspecting or repairing the
machine.
CAUTION:
A CAUTION indicates special precautions that must be taken to avoid dam-
age to the machine.
NOTE:
A NOTE provides key information to make procedures easier or clearer.
EB001000
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HOW TO USE THIS MANUAL
CONSTRUCTION OF THIS MANUAL
This manual consists of chapters for the main categories of subjects. (See “Illustrated symbols”)
1st title 1 :
This is a chapter with its symbol on the upper right of each page.
2nd title 2 :
This title appears on the upper of each page on the left of the chapter sym-
bol. (For the chapter “Periodic inspection and adjustment” the 3rd title
appears.)
3rd title 3 :
This is a final title.
MANUAL FORMAT
All of the procedures in this manual are organized in a sequential, step-by-step format. The informa-
tion has been compiled to provide the mechanic with an easy to read, handy reference that contains
comprehensive explanations of all disassembly, repair, assembly, and inspections.
A set of particularly important procedure 4 is placed between a line of asterisks “ * ” with each proce-
dure preceded by “ ”.
IMPORTANT FEATURES
Data and a special tool are framed in a box preceded by a relevant symbol 5 .
An encircled numeral 6 indicates a part name, and an encircled alphabetical letter data or an
alignment mark 7 , the others being indicated by an alphabetical letter in a box 8 .
A condition of a faulty component will precede an arrow symbol 9 and the course of action will fol-
low it.
EXPLODED DIAGRAM
Each chapter provides exploded diagrams before each disassembly section for ease in identifying
correct disassembly and assembly procedures.
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1
2
EB003000
ILLUSTRATED SYMBOLS
Illustrated symbols 1 to 9 are printed on the
top right of each page and indicate the subject
of each chapter.
GEN
INFO
SPEC
3
4
1
General information
CHK
ADJ
ENG
2
Specifications
3
Periodic checks and adjustments
4
Engine
5
6
5
Carburetion
6
Drive train
7
Chassis
CARB
DRIV
8
Electrical
9
Troubleshooting
7
8
CHAS
ELEC
+
9
0
Illustrated symbols 0 to F are used to identify
the specifications appearing in the text.
TRBL
SHTG
0
Filling fluid
A
Lubricant
B
Special tool
A
B
C
Torque
D
Wear limit, clearance
Engine speed
F
, V, A
C
D
E
F
G
H
I
Illustrated symbols G to M in the exploded
diagrams indicate the types of lubricants and
lubrication points.
E
G
M
G
Apply engine oil
J
H
Apply gear oil
K L M
I
Apply molybdenum disulfide oil
J
Apply wheel bearing grease
B
LS
M
S
K
Apply lightweight lithium soap base grease
L
Apply molybdenum disulfide grease
Apply silicon grease
Illustrated symbols N to O in the exploded
diagrams indicate where to apply a locking
agent N and when to install a new part O .
N
O
LT
New
N
Apply the locking agent (LOCTITE )
O
Replace
E
M
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