Manual_Solda_Haynes_Automotive_Repair (english) PUTAMEDA.pdf

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Welding
Manual
by Jay Storer
and John H Haynes
Member of the Guild of Motoring Writers
The Haynes Manual
for selecting and using welding equipment
ABCDE
FGHU
KLMNO
PQRS
Haynes Publishing Group
Sparkford Nr Yeovil
Somerset BA22 7JJ England
Haynes North America, Inc
861 Lawrence Drive
Newbury Park
California 91320 USA
The Haynes
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Haynes Welding Manual
Acknowledgements
We are grateful for the help and cooperation of welding equipment
manufacturers such as Airco, Daytona MIG, HTP America, Lincoln
Electric, Miller Electric and the ESAB Group, for their assistance with
technical information and illustrations. Thanks to FitzMaurice-Smith
Racing in Ventura for assistance with cover photography. We also
wish to thank the Eastwood Company, Maguire's Welding and Valley
Vintage Rods for assistance.
© Haynes North America, Inc. 1994
With permission from J.H. Haynes & Co. Ltd.
A book in the Haynes Automotive Repair Manual Series
Printed in the U.S.A.
All rights reserved. No part of this book may be reproduced or transmitted in any
form or by any means, electronic or mechanical, including photocopying, recording
or by any information storage or retrieval system, without permission in writing
from the copyright holder.
ISBN 1 56392110 3
Library of Congress Catalog Card Number 94-74485
While every attempt is made to ensure that the information in this manual is cor-
rect, no liability can be accepted by the authors or publishers for loss, damage or
injury caused by any errors in, or omissions from, the information given.
94-176
Contents
Chapter 1 Introduction
Definition of welding
1-2
Development of modern welding
1-3
Welding today
1-6
Chapter 2 Types of welding
How it works
2-3
Metal alloys
2-3
Oxy-acetylene gas welding
2-6
Arc welding
2-9
MIG (wire-fed) welding
2-11
TIG (heli-arc) welding
2-14
Duty-cycles
2-17
Plasma-arc welding and cutting
2-18
Practice and training
2-21
Chapter 3 Oxy-acetylene gas welding/cutting
The basic gas process
3-1
The equipment
3-3
Getting started
3-7
Flame adjustment
3-9
Gas welding
3-9
Welding with filler rod
3-11
Brazing
3-16
Oxy-acetylene cutting
3-18
Heating with oxy-acetylene
3-24
Chapter 4 Arc welding
Comparing duty-cycles
4-3
AC, DC or both?
4-4
Rewiring for an arc welder
4-5
The arc process
4-6
Safety considerations
4-7
Beginning arc welding
4-8
Types of joints
4-11
Choosing electrodes
4-13
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