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SERVICE MANUAL
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1
Colour Television
Chassis
L7.2 AA
CL 86532008_004.ai
160298
Service Manual
Table of contents
Page
1 Technical specifications
2
Location of panels
2 Connection facilities
3
3 Safety instructions, Warnings
4
and Notes
4 Mechanical instructions
6
5 Repair facilities
7
Software adjustments
and Hotel mode
6 Fault finding tree
13
Block diagram,
14
Survey of testpoints
15
Diagram supply voltages survey
15
7 Electrical Diagrams and print lay-outs
Diagram PWB
Power supply
diagram A1
16
17,19
Sync, Horizontal + Vertical output diagram A2
18
17,19
Tuner, IF,Video,Chroma
diagram A3
20
17,19
Control
diagram A4
21
17,19
Sound processing, Sound interfacediagram A5 22
17,19
CRT panel
diagram B
23
23
Sound Multi-mono panel
diagram C
24
25
Sound Nicam-2CS panel
diagram D
26
25
8 Electrical adjustments
27
9 Circuit diagram description (new circuits)
29
10 Directions for use
32
11 List of abbreviations
36
12 Spareparts list
37
Published by FM 9863 TV Service Department
Printed in The Netherlands
Copyright reserved 1998 Philips Consumer Electronics B.V. Eindhoven, The Netherlands. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permision of Philips.
Subject to modification
5
4822 727 21567
© Copyright reserved 1998 Philips Consumer Electronics B.V. Eindhoven, The
Netherlands. All rights reserved. No part of this publication may be reproduced,
stored in a retrieval system or transmitted, in any form or by any means, electron-
ic, mechanical, photocopying, or otherwise without the prior permision of Philips.
Published by FM 9863 TV Service Department Printed in The Netherlands
Subject to modification
5
4822 727 21567
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2
L7.2E
1 Technical specifications
1 Technical specifications
Mains Voltage:
: 220 - 240 V AC
: (+/- 10%)
Power consumption
: 17” 50 W
: (stand by < 7 W)
: 21” 57 W
: (stand by < 7 W)
Pull in range colour sync
: +/- 300 Hz
Pull in range horizontal sync
: +/- 600 Hz
Pull in range vertical sync
: 45 - 64.5 Hz
Location of panels
C
MULTIMONO
CRT
B
OR
AUDIO PANEL
D
NICAM,
MAIN
POWER SUPPLY
SYNCHRONISATION
HOR.DEFLECTION
VERT. DEFLECTION
A1
A2
TUNER IF
VIDEO PROCESSING
CONTROL
AUDIO SOURCE INPUT
AUDIO PROCESSING
A3
A4
A5
CL 86532008_005.ai
260398
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2 Connection facilities
L7.2E
3
2
Connection facilities
IR
Video
(Ext2)
L R
Audio
Volume ++
-
Channel
Red
EXT1
CL86532008_008.ai
170298
2.1
Cinch
4.5-7V:EXT 16:9
- Video
1Vpp/75 W
q
9.5-12V:EXT 4:3
j
- Audio
L(0.5Vrms ³ 10k W )
q
9 - Green
v
- Audio
R(0.5Vrms ³ 10k W )
q
10-
11- Green
(0.7Vpp/75 W )
2.2
Head phone
12-
13- Red
v
-
(32-600 10mW)
ot
14- RGB-
status
v
15- Red
(0.7Vpp/75 W )
2.3
Euroconnector
16- RGB-
status
(0-0.4V:INT
1-3V:EXT/75 W )
17- CVBS
v
18- CVBS
v
19- CVBS
(1Vpp/75 W )
k
1 - Audio
R (0.5Vrms
£
1k
W
)
k
20- CVBS
(1Vpp/75 W )
j
2 - Audio
R (0.5Vrms
³
10k
W
)
j
21- Earth
socket
3 - Audio
L (0.5Vrms
£
1k
W
)
k
4 - Audio
v
5 - Blue
v
6 - Audio
L (0.5Vrms
³
10k
W
)
j
7 - Blue
(0.7Vpp/75
W
)
8 - CVBS-
status
0-1.3V:INT
-
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4
L7.2E
3 Safety instructions, Maintenance instruction,
3.1
Safety instructions for repairs
– When the set is used in circumstances with higher dust,
grease or moisture levels, for example in a kitchen, the
recommended interval is 1 year.
– The maintenance inspection contains the following actions:
• Execute the above mentioned 'general repair
instruction'.
• Clean the power supply and deflection circuitry on the
chassis.
• Clean the picture tube panel and the neck of the picture
tube.
Figure 3-1
1. Safety regulations require that during a repair:
– the set should be connected to the mains via an
isolating transformer;
– safety components, indicated by the symbol (see fig.
3.1), should be replaced by components identical to
the original ones;
– when replacing the CRT, safety goggles must be worn.
3.3
Warnings
2. Safety regulations require that after a repair the set must
be returned in its original condition. In particular attention
should be paid to the following points.
– As a strict precaution, we advise you to resolder the
solder joints through which the horizontal deflection
current is flowing, in particular:
• all pins of the line output transformer (LOT);
• fly-back capacitor(s);
• S-correction capacitor(s);
• line output transistor;
• pins of the connector with wires to the deflection
coil;
• other components through which the deflection
current flows.
1. ESD
All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD). Careless handling during
repair can reduce life drastically. When repairing, make
sure that you are connected with the same potential as the
mass of the set by a wristband with resistance. Keep
components and tools also at this same potential.
– Available ESD protection equipment:
– anti-static table mat (large 1200x650x1.25mm) 4822
466 10953
– anti-static table mat (small 600x650x1.25mm) 4822
466 10958
– anti-static wristband 4822 395 10223
– connection box (3 press stud connections, 1 M ohm)
4822 320 11307
– extension cable (2 m, 2 M ohm; to connect wristband
to connection box) 4822 320 11305
– connecting cable (3 m, 2 M ohm; to connect table mat
to connection box) 4822 320 11306
– earth cable (1 M ohm; to connect any product to mat or
connection box) 4822 320 11308
– complete kit ESD3 (combining all 6 prior products -
small table mat) 4822 310 10671
– wristband tester 4822 344 13999
Note: This resoldering is advised to prevent bad
connections due to metal fatigue in solder joints and is
therefore only necessary for television sets older than
2 years. The wire trees and EHT cable should be
routed correctly and fixed with the mounted cable
clamps.
– The insulation of the mains lead should be checked for
external damage.
– The mains lead strain relief should be checked for its
function in order to avoid touching the CRT, hot
components or heat sinks.
– The electrical DC resistance between the mains plug
and the secondary side should be checked (only for
sets which have a mains isolated power supply). This
check can be done as follows:
• unplug the mains cord and connect a wire between
the two pins of the mains plug;
• set the mains switch to the on position (keep the
mains cord unplugged!);
• measure the resistance value between the pins of
the mains plug and the metal shielding of the tuner
or the aerial connection on the set. The reading
should be between 4.5 MW and 12 MW;
• switch off the TV and remove the wire between the
two pins of the mains plug.
2. In order to prevent damage to ICs and transistors, all high-
voltage flashovers must be avoided. In order to prevent
damage to the picture tube, the method shown in Fig. 3.2
should be used to discharge the picture tube. Use a high-
voltage probe and a multimeter (position DC-V). Discharge
until the meter reading is 0V (after approx. 30s).
3. Together with the deflection unit and any multipole unit, the
flat square picture tubes used from an integrated unit. The
deflection and the multipole units are set optimally at the
factory. Adjustment of this unit during repair is therefore not
recommended.
4. Be careful during measurements in the high-voltage
section and on the picture tube.
5. Never replace modules or other components while the unit
is switched on.
6. When making settings, use plastic rather than metal tools.
This will prevent any short circuits and the danger of a
circuit becoming unstable.
7. Wear safety goggles during replacement of the picture tube
– The cabinet should be checked for defects to avoid
touching of any inner parts by the customer.
3.2
Maintenance instruction
3.4
Notes
It is recommended to have a maintenance inspection carried
out by a qualified service employee. The interval depends on
the usage conditions:
1. The direct voltages and oscillograms should be measured
with regard to the tuner earth , or hot earth as this is called
(see fig. 3.3)
2. The direct voltages and oscillograms shown in the
diagrams are indicative and should be measured in the
Service Default Mode (see chapter 8) with a colour bar
signal and stereo sound (L:3 kHz, R:1 kHz unless stated
otherwise) and picture carrier at 475.25 MHz.
– When the set is used under normal circumstances, for
example in a living room, the recommended interval is 3 to
5 years.
3
Safety instructions, Maintenance instruction, Warnings and Notes
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