19e2.pdf

TECHNICAL SOLUTION

VW Campaign 19E2

12.05.2005

(Campaign before delivery)

Repair instructions A1 – A2

1K/6E/6X

Golf/Lupo

Brussels production only

Coolant concentration

Chassis number range

Affected types

WVW ZZZ 1K Z 5B 129668

WVW ZZZ 1K Z 5B 131340

1K. ...

WVW ZZZ 6E Z 5B 002192

WVW ZZZ 6E Z 5B 002206

6E. ...

WVW ZZZ 6X Z 5B 014282

WVW ZZZ 6X Z 5B 014408

6X. ...

On some vehicles of the above chassis number ranges the coolant concentration may have dropped

below the permissible limit because of a fault in the coolant mixing device. This can lead to corrosion

damage in the coolant circuit.

Remedy

A check with the Service-Online, DOSYS or FISH system must be carried out before repair to establish

whether the vehicle of the above chassis number range is affected by this campaign.

If this the case, check the coolant concentration on the affected vehicles according to the repair

instructions and if necessary top up coolant additive.

Customer notification

A written customer notification is not planned, since all the affected vehicles must be modified before

delivery. If some vehicles have already been delivered, ask the owners of these vehicles straight away

by phone to bring their vehicles to the workshop. Please make sure that all affected new and used

vehicles are checked and modified.

Accounting instructions:

VCS-SAGA

19E2 099 WWO

1 or 2

1171

SAGA2

19E2 0099 WWO

Damage-causing repair operation or parts position

Vehicle campaign 7 10

Damage number

Repair code

Control data

Claim type

Criterion

See Service-Online, DOSYS, FISH (VSI)

01 -- coolant additive

Labour:

Check in Service-Online, DOSYS or FISH system whether the vehicle is

affected by the campaign "19E2" and whether the campaign has already

been carried out.

Vehicle affected and campaign not yet carried according to the

system:

Check whether campaign sticker with entry „19E2 date/stamp" is attached

in the area of the spare wheel.

Note:

Sticker attached, no further work necessary

0 TU

50 TU

No sticker and campaign not yet carried according to the system:

Check and adjust coolant concentration (repair operation 19 40 17 99).

Parts

1 x campaign sticker

Part No. 000 010 006

Falls necessary :

Coolant additive G12 Plus (a 0,1l)

Part No. G 012 A8D S0

(Only for SAGA accounting)

Further campaigns to be observed:

See Service-Online, DOSYS, FISH (VSI)

REPAIR INSTRUCTIONS 19E2 / A1 – A2

19E2 / 1

TECHNICAL SOLUTION

VW Campaign 19E2

12.05.2005

side A1 – A2

REPAIR INSTRUCTIONS for campaign before delivery 19E2

On some vehicles of the above chassis number ranges the coolant concentration may have dropped

below the permissible limit because of a fault in the coolant mixing device. This can lead to corrosion

damage in the coolant circuit.

Check whether campaign has been carried out

Campaign sticker with entry "19E2" in the

spare wheel area:

Campaign has been carried out, make the

entry "19E2 date/stamp" in the service

schedule under “Space for workshop

entries”.

No campaign sticker with entry "19E2" :

Carry out the work according to the

repair instructions.

Parts

1 x campaign sticker

Part No. 000 010 006

Falls necessary :

Coolant additive G12 Plus (a 0,1l)

Part No. G 012 A8D S0

(Nur for die SAGA Abrechnung!)

1. Check coolant concentration

Special tools needed:

Refractometer –T10007-

See in ELSA under the vehicle type; Maintenance Manual; Cooling system: Check anti-freeze

and coolant level or under vehicle type; Drive Unit; 19 Engine cooling, remove and install parts

of coolant system; Drain and fill in coolant.

Check the concentration the coolant additive with the refractometer (observe instruction

manual). If the coolant additive concentration is too low, the coolant quantity listed in the table

must be drained and replaced with coolant additive G12 Plus.

Golf anti-freeze table:

Refractometer

value

Frost

protection to

Coolant quantity to be drained and

refilled with G12 Plus

- 25°C

- 35°C

3.5 l

4.0 l

- 5

- 25°C

- 35°C

3.0 l

3.5 l

- 10

- 25°C

- 35°C

2.0 l

3.0 l

19E2 / A1

TECHNICAL SOLUTION

VW Campaign 19E2

12.05.2005

Golf anti-freeze table continued:

Refractometer

value

Frost

protection to

Coolant quantity to be drained and

refilled with G12 Plus

- 15

- 25°C

- 35°C

1.5 l

2.0 l

- 20

- 25°C

- 35°C

1.0 l

1.5 l

- 25

- 35°C

1.0 l

- 30

- 35°C

0.5 l

- 35

- 35°C

0.5 l

Lupo anti-freeze table:

Refractometer

value

Frost

protection to

Coolant quantity to be drained and

refilled with G12 Plus

- 25°C

- 35°C

3.0 l

3.5 l

- 5

- 25°C

- 35°C

2.5 l

3.5 l

- 10

- 25°C

- 35°C

2.0 l

3.0 l

- 15

- 25°C

- 35°C

1.5 l

2.5 l

- 20

- 25°C

- 35°C

1.0 l

2.5 l

- 25

- 35°C

2.0 l

- 30

- 35°C

1.0 l

- 35

- 40°C

0.5 l

Identification

Make the entry "19E2 date/stamp" in the

service schedule under “Space for

workshop entries” and on the campaign

sticker - Part No. 000 010 006 .

Attach the fully completed campaign

sticker in the spare wheel area.

19E2 / A2

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