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Industrial Control
Wiring Guide
Industrial Control
Wiring Guide
Second edition
Bob Mercer
OXFORD AUCKLAND BOSTON JOHANNESBURG MELBOURNE NEW DELHI
Newnes
An imprint of Butterworth-Heinemann
Linacre House, Jordan Hill, Oxford OX2 8DP
225 Wildwood Avenue, Woburn, MA 01801-2041
A division of Reed Educational and Professional Publishing Ltd.
A member of the Reed Elsevier plc group
First published 1995
Reprinted 1996, 1998, 1999
Second edition 2001
© R. B. Mercer 1995, 2001
All rights reserved. No part of this publication may be reproduced in
any material form (including photocopying or storing in any medium by
electronic means and whether or not transiently or incidentally to some
other use of this publication) without the written permission of the
copyright holder except in accordance with the provisions of the Copyright,
Designs and Patents Act 1988 or under the terms of a licence issued by the
Copyright Licensing Agency Ltd, 90 Tottenham Court Road, London,
England W1P 0LP. Applications for the copyright holder’s written
permission to reproduce any part of this publication should be addressed
to the publishers
British Library Cataloguing in Publication Data
A catalogue record for this book is available from the British Library
ISBN 0 7506 3140 6
Composition by Genesis Typesetting, Laser Quay, Rochester, Kent
Printed and bound in Great Britain
........................................................
1.1. Personal safety
1
.......................................
1.2. Building safe equipment
1
.........................
4
...................................................
2.1. Types of drawing
7
....................................
7
2.2. Symbols
..................................................
9
3 Wire types and preparation
.....................
17
3.1. Insulation materials
.................................
17
.............................................
3.3. Wire specifications
18
..................................
3.4. Standard Wire Gauge
18
.............................
3.5. Coaxial and screened wire
19
.....................
19
......................................
3.7. Insulation removal
20
...................................
21
4 Soldering and termination
.......................
26
4.1. Soldering equipment
...............................
26
.....................................................
4.3. Forming the wire
28
.....................................
4.4. Soldering the joint
29
...................................
30
.........................................
4.6. Screw clamp terminals
34
............................
4.7. Terminating coaxial cable
40
.......................
41
...........................................
5.1. Cableforms
47
.............................................
5.2. Continuous lacing
47
...................................
49
5.3. Breakouts
................................................
52
..................................................
5.5. Laying the wires
56
......................................
56
1 Safety
2 Drawings
3.2. Conductors
3.6. Multiway cables
4.2. Solder
4.5. Crimped joints
5 Cable forming
5.4. Spot ties
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