Chair - folding garden chair.pdf - Projekty - stolarstwo - amok10

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Folding Chair

W ho says you canÕt make a great concept

even better? Craftsmen have been

incorporating the

folding-leg

concept into their

designs since

ancient Egyptian

times, but there

havenÕt been many

that look better

than our rendition.

page 1 of 15

Sitting-Pretty

PIVOT DETAIL

EXPLODED VIEW

1 / 4 -20 brass

threaded

insert

1 / 8 x 3 / 4 "

pipe

nipple

7 / 16 "

hole

1 / 4 - 20 x 1 1 / 4 "

brass R.H.

machine screw

and flat washer

3 / 8 " hole

5 / 8 " deep

3 / 16 " brass flat washer

1 / 4 " round-

overs

1 / 8 " pilot hole 1 / 2 " deep

#10 x 3 / 4 " R.H.

brass wood screw

1 / 16 x 3 / 4 x 5 13 / 16 "

brass strap

(2 required)

3 / 16 "

hole

3 / 16 " brass

flat washer

1" dowel initially cut 16"

long. (Finished size is

15 7 / 8 " long.)

1" dowel initially cut 17 5 / 8 " long.

(Finished size is 17 1 / 2 " long.)

page 2 of 15

Bill of Materials

*Cut part to final size during construction.

Please read all instructions before cutting.

Finished Size

Part

TWL

Material Key: OÐwhite oak.

A front legs

à" 4Ü"

36ÿ"

O 2

1Ü"-

long brass roundhead machine screws; 8ÐÜ"

flat brass washers; 4Ðä" flat brass washers;

4ÐÛ

B rear legs

à" 2ã"

19Ý"

O 2

C seat supports

à" 2ä"

15Ü"

O 2

à"-long brass pipe nipples; 4ÐÜ-20 brass

threaded inserts; 28Ð#8

1Ü flathead brass

D* front stretcher

1" dia.

17Þ"

O 1

wood screws; 4Ð#10

à" roundhead brass wood

screws; 2Ðã

5" brass straps; finish.

E* rear stretcher

1" dia.

15Î"

F seat slats

Þ"

1Þ"

15Î"

G front seat slat

Þ"

2Þ"

15Î"

H top back slat

Þ"

2à"

17Þ"

I back slats

Þ"

1Þ"

17Þ"

CUTTING DIAGRAM

G H

Also needed: 1 x 36"

White Oak dowel

1 / 2 x 7 1 / 4 x 72" White Oak

3 / 4 x 7 1 / 4 x 96" White Oak

à" scrapwood

stick to fit the chuck key handle as shown at

right. Second, lubricate the threads with soft

wax. A wax toilet bowl sealing ring is inexpensive

and works great.

page 3 of 15

Supplies: walnut for wedges; 4ÐÜ-20

No. 1ÑA couple of ideas to ease

installation of threaded inserts: First,

to get additional leverage on the chuck,

drill a hole in the end of a à

Make patterns, then cut the parts

1 Make and assemble photocopies of the

full-sized patterns of the front leg (A), the

rear leg (B), and the seat support (C).

Adhere the patterns with spray adhesive

to Û"-thick hardboard.

2 Cut just to the waste side of the pattern

lines with a bandsaw, and then sand to the

line. We used a disk sander for the outside

curves, and a drum sander for the inside

curves.

3 Use the hardboard patterns to mark two

of each part A, B, and C on initially

oversized blanks. Note: We used white oak

for the chair because of its strength and

resistance to damage from moisture.

Regardless of the stock you use, select

straight-grained wood for maximum

strength . Then, cut the pieces to shape,

using the same cutting and sanding

procedures you used to make the patterns.

4 Use the procedure in the two-step Using

the Pattern drawings below to drill ã"

reference holes Ü" deep into each blank

at the centerpoint of the holes. Note: The

pairs of parts are mirror images of each

other, not identical . Then, using the

information on the patterns and Exploded

View for reference, use your drill press to

drill holes to the marked size and depth.

5 Install ÜÐ20 brass threaded inserts in

the front legs where shown on the pattern.

We used our drill press to make the

installation easier. First, we chucked a Ý"

drill bit into the drill press, and lowered it

MAKING THE STRETCHERS

1 / 2 "

round-

over bit

Mark start- and stop-lines on

fence to leave 1" of blank

square at each end.

Second, push blank

along fence, stopping

cut 1" from end.

First, hold tip

of blank at

start-line, then

pivot against

fence.

into the previously drilled hole to center

the chuck. Then, we clamped the front leg

to the drill-press table. Next, we replaced

the drill bit with a large screwdriver bit,

and rotated the chuck by hand to drive the

threaded insert. See Tip No. 1 for additional

suggestions to ease installation of the

threaded inserts.

6 Sand all parts to final smoothness, and

then set them aside for now.

1" stock by

crosscutting a 21Û" piece for part D and

a 19Þ" piece for part E. If you donÕt have

1"-thick stock, laminate two thickness of

Þ" stock. Note : You may want to make an

additional blank to check later machining

setups .

2 Chuck a Þ" round-over bit into your

table-mounted router, and adjust the fence

flush with the bitÕs bearing. Then, rout the

square blank into a dowel by using the

procedure in the Making the Stretchers

drawing above right. Mark start- and stop-

lines on the fence to leave a 1" length of

blank square at each end.

Make the stretchers next

Note: If you can find 1" dowels to match

the lumber you chose for your chair, you

can skip the dowel-making process

described in steps 1 and 2 on page 5 .

USING THE PATTERNS: STEP 1

USING THE PATTERNS: STEP 2

Mark inside face of

each piece with

masking tape.

Blanks for

rear legs

Drill 1 / 16 " reference

hole through hardboard

pattern and 1 / 4 " deep into leg blanks.

Turn hardboard

pattern over to drill

holes in mirror-image part.

page 4 of 15

1 Prepare initially overlength blanks for

the stretchers from 1

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