Body.pdf

BO-1

BODY

Page

GENERAL INFORMATION

BO-2

HOOD

BO-5

FRONT DOOR

BO-7

BACK DOOR

Right Back Door

BO-15

Left Back Door

BO-20

MOULDING

Windshield Moulding

BO-23

Body Outside Moulding

BO-24

Back Door Moulding

BO-25

Wheel Opening Extension

BO-26

WINDSHIELD

BO-28

QUARTER WINDOW GLASS

BO-32

BACK DOOR GLASS

BO-37

BACK WINDOW GLASS

BO-38

MOON ROOF

BO-43

INSTRUMENT PANEL

BO-50

TARPAULIN

BO-57

TARPAULIN SPARS

BO-62

FRP TOP

BO-63

ROLL BAR

BO-65

SEAT

BO-66

SEAT BELTS

BO-71

FUEL TANK AND LINE

BO-74

FRAME DIMENSIONS

BO-76

BO-2

BODY - General Information

GENERAL INFORMATION

HANDLING PRECAUTIONS

If there is a possibility that the body and/ or parts maybe

damaged, first remove the danger before performing re-

pair operations .

Example :

1 . Apply protection tape to the body adjacent to the

body parts when removing and installing .

2. When prying off the body parts with a screwdriver

or scraper etc ., be sure to apply protection tape t

the tip or blade to prevent damage to the paint fil

or body parts.

ANTI-RUST TREATMENT

If anti-rust agents are damaged while repairing oth

parts, be sure to repair the anti-rust agent .

Example :

1 . If body sealant, paint film or undercoat are damag

by peeling, cracks, etc ., be sure to repair each w'

an anti-rust agent.

2 .

If a hinge or exterior body panel is loosened or

moved, be sure apply rust inhibitor after repairs .

BODY - General Information

BO-3

CLIPS

The removal and installation methods of typical clips

used in body parts are shown in the table below .

HINT: If the clip is damaged during the operation, al-

ways replace it with a new clip .

Removal/Installation

B04116

B04117

t B04119

B041 18

804120

804121

BO-4

BODY

- General Information

CLIPS (Cont'd)

Shape (Example)

Removal/Installation

Removal

Installation

FRA

III 1i

B04122

B04123

Removal

Installation

B04124

B041

HOOD

ADJUSTMENT OF HOOD

HINT : Since the centering bolt is used as the hood hinge

set bolt, the hood cannot be adjusted with it on . Substi-

tute the bolt with the washer for the centering bolt .

1 . ADJUST HOOD IN FORWARD/REARWARD AND

LEFT/RIGHT DIRECTIONS

Adjust the hood by loosening the hood side hinge bolts .

2 . ADJUST REAR EDGE OF HOOD IN VERTICAL

DIRECTION

(a) Remove two nuts and the wiper arms .

(b) Remove two clips, six screws and the cowl louver .

number of the shims.

3. ADJUST FRONT EDGE OF HOOD IN VERTICAL

DIRECTIONS

(a) Loosen the lock nut .

(b) Adjust the hood by turning the cushions .

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