PB.PDF

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PARKING BRAKE SYSTEM
F BRAKES
SECTION PB B
PARKING BRAKE SYSTEM
C
D
E
CONTENTS
PB
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ............................................... 2
NVH Troubleshooting Chart .................................... 2
PARKING BRAKE SYSTEM ..................................... 3
On Board Inspection and Service ........................... 3
LEVER STROKE .................................................. 3
Adjustment .............................................................. 3
Components ............................................................ 4
Removal and Installation ......................................... 4
REMOVAL ............................................................ 4
INSTALLATION .................................................... 5
SERVICE DATA AND SPECIFICATIONS (SDS) ....... 6
Parking Brake .......................................................... 6
G
H
I
J
K
L
M
PB-1
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NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
PFP:00003
NVH Troubleshooting Chart
BFS0008T
Us e the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
Reference page
Possible cause and
SUSPECTED PARTS
i e
XXX
XXXXX
Symptom
BRAKE
e
X
XXXXX
Shimmy, Judder
XXXXXXXXXXX
X: Applicable
PB-2
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PARKING BRAKE SYSTEM
PARKING BRAKE SYSTEM
PFP:36010
A
On Board Inspection and Service
BFS0008U
LEVER STROKE
l
Operate parking brake lever with a force of 196 N (20 kg, 44.1 lb). Check if stroke is within specified num-
ber of notches. (Check it by hearing clicks of ratchet.)
B
Lever stroke
: 8 - 9 notches
C
Adjustment
BFS0008V
1.
Insert a socket wrench into opening of parking brake lever.
Rotate adjusting nut (1) to fully loosen cable (2), then return
parking brake lever.
D
2.
Depress the foot brake several times (minimum 10 times) and
adjust the rear shoe clearance.
NOTE:
Be sure to securely depress the foot brake.
E
PB
MFIB9033E
G
3.
Rotate the road wheels to make sure that there is no drag.
4.
Use the following procedure to adjust the cable.
H
a.
Pull the lever up to the position where a socket wrench can be
inserted.
b.
Insert a socket wrench into the opening of the lever, and rotate
the adjusting nut to adjust lever stroke.
NOTE:
Do not reuse adjusting nut after removing it.
I
J
MAA0182D
c.
After operating the lever about 10 times with a force of 196 N (20 kg, 44.1 lb), make sure that the lever
stroke is within the specified number of notches.
K
d.
With the lever completely returned, make sure that there is no drag on the rear brake.
5.
Check brake warning lamp on Combination meter comes on when parking brake is applied by 1 notch or
less, and goes out again when parking brake lever returns to off position.
L
6.
Check if the ratchet engages and releases securely and smoothly.
7.
Check if initial free play of the lever is maximum 20 mm at the end of the release button and check operat-
ing force of release button is 4.9 N (0.50 kg, 1.10 lb) at full stroke point.
M
PB-3
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PARKING BRAKE SYSTEM
Components
BFS0008W
MFIB9034E
1.
Device assembly
2.
Screw
3.
Warning lamp switch
4.
Adjusting nut
5.
Front cable
6.
Rear left cable
7.
Rear right cable
8.
Parking brake lever grip
9.
Rear cable mount
10.
Back plate
Removal and Installation
BFS0008X
REMOVAL
1.
Remove the center console. Refer to IP-4, "INSTRUMENT PANEL ASSEMBLY" .
2.
Disconnect warning lamp switch connector.
3.
Loosen adjusting nut and separate the rear left and rear right cable from front cable.
4.
Remove device assembly tightening nuts, and remove device assembly from vehicle.
5.
Remove tyre from vehicle.
6.
Remove rear brake shoe assembly and remove cable from the operating lever. Refer to BR-27, "Compo-
nents" .
7.
Remove the center and rear heat plates. Refer to EX-3, "EXHAUST SYSTEM" .
8.
Release fuel tank clips. Refer to FL-8, "FUEL TANK"
(CR), FL-19, "FUEL TANK"
(HR), FL-31, "FUEL
TANK" (K9K).
9.
Remove rear cable mount fixing bolts and remove rear cables from the vehicle.
PB-4
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PARKING BRAKE SYSTEM
INSTALLATION
1.
A
Install in the reverse order of removal. Tighten nuts and bolts to the specified torque.
2.
Adjust the parking brake. Refer to PB-3, "Adjustment" .
B
C
D
E
PB
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PB-5
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