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September/October 1985, No. 4
Fne
�W orng
•• oeille Blilor.
Jim Cummins
Roger Holmes
Dick Burrows
David Sloan
Copy Blilor
Nancy-Lou Knapp
Arl A
Cover: Inspired by Southwest In·
dian pottery, New Mexico wood·
turners Bud LaWen and Addie
Draper made these stunning
bowls using the segmenting pro­
cesss described on p. 64. Photo:
White Light.
10 Methods of Work
A
16 Questions & Answers
Improved forge; versatile mylar; stripping with sawdust
20 Books
Growth-ring orientation; shaper cutter safety; oxalic acid
•• i.'1 . '
Kathleen Creston
114 Events
120 Notes ad Comment
Blilorll' Seerelly
Cindy Howard
Se . ior Blilor
John Kelsey
For making turned table legs, it's
nice to have a lathe but Aldren
Watson gets by with chisels, a
rasp and the turning jig he ex·
plains on p. 49.
Ice·cold Buddhas; capitol woodworking; more Pye
. g Blilor.
Tage Frid
R. Bruce Hoadley
Richard Starr
Simon Wa tts
Co".""i . g Blilor.
George Frank
Otto Heuer
Ian ]. Kirby
Don Newell
Richard E. Preiss
Norman Vandal
Melbol. of Work
Jim Richey
40 Form Laminating by Anthony Giachetti
Take the guesswork out of curved carcases
Co . ,rlb . ,i
46 A Bentwood Desk by Jeffrey McCaffrey
Thin plywood turns tight corners
4 9 Turning Without a Lathe
54 Tapered Legs on a Jointer by Eric Schramm
by Aldren A. Watson and Theodora A. Poulos
Working in the round with handtools
55 Klompen by Anne Siegel
Shoes from trees
58 Two New Joinery Machines by Paul Bertorelli
And a look at their backyard beginnings
62 Fox Wedging by Alasdair G.B. Wallace
A sly joint for a 17th· centuy stool
The Taunton Press
64 Segmented Turning by Addie Draper and Bud Latven
Redefining an old technique
c elng; John K y , enior editor;
Tom Luxeder, business manager; Carol
lls cordinator; Pauline Fio, ex­
ecutive
68 Tight Quarters
e y ; S n M nn , recep'
donist.
Accou.tJ.. : Irene Arfaras,
; y m, atheine SuIIlvan,
Wheel away your troubles by Robert Henderson
Mobile Wood Works by Mike Drummond
Drop·in router table by Vic Mumford
Lathe/workbench duo by Michael K. Brouillette
o; oa zo,fft. oo..:
LesUe Carola, publisher; Heather Brine
n , a te t o; ot ln­
71 Inlaid Tambours by David Convissor
Floral patterns on a leXible door
a te ditor; Nncy Sabile, copy/pr­
duction editor.
FulillmeDt: carole E.
o, u l plon a r ; T ry hom­
s, 8n t r; Gloa , or­
thy
l r, na avitt, gy n c,
74 Quilted Mahogany by Mark Berry
The tale of a magnficent mutant
e , Hather Ric all , Patiia
ie, Nny h; n Wner, lr ·
r; avid o , y nn a g ·
76 Block Planes by Maurice Fraser
What are they really fo r?
I0, b , nn a D, n
Nah
, h elle S D g. M..uc·
Fine Woodworking (ISSN 0361·3453) is pub·
Iished bimonthly, January, March, May, July, Sep·
tember and November, by The Taunton Press,
Inc., Newtown, CT 06470. Telephone (203) 426·
8171. Second·class ostage paid at Newtown, CT
06470, and additional mailing ofices. Copyright
1985 by The Taunton Press, Inc. No reproduc·
tion without ermission of The Taunton Press,
Inc. Fine Wodworkingll is a registered trade­
mark of The Taunton Press, Inc. Subscription
rates: United Scates and
tudaa: Kathleen Davis, c tor; y
nJ, a ger, prduction evices;
ave
Fo, co a tor; ra r,
7 9 Adventure in Chair Design by David Veleta
ehoor, h e , Mary Ann
Snieckus, prduction assistants; Claudia
e A a te, m o a tor. omo­
tiOD: Jon MlIIr, ; Molly nn elle,
8n
a; nn e i, s­
82 Body Mechanics and the Trestle Workbench
In which a student discovers some limits
tant t o r. Vio: Rick t l, -
d
r / r; n of, Jr., d ion
t
r, S34 for two years; Canada and other coun·
tries, $21 for one year, $40 for two years (in U.S.
dollars, please). Single copy, $3.75. Single
copies outside U.S. and
by Drew Langsner
Some appealing virtues, with nay a vise
T aa _ o. a: Ri d Mu1IIgan
and Jams P.
86 Catalyzed Lacquers by David E. Shaw
Creating a rich finish that's tough as nails
se SSions, $4.25. Send
to Subscription Dept., The Taunton Press, PO
Box 355, Newtown, CT 06470. Address all corre·
spondence to the appropriate de p a n ment (Sub­
scription, Editorial, or Advenising), The Taunton
Press, 63 South Main Street, PO Box 355, ew·
town, CT 06470. U.S. newsstand distribution by
Easten ews Distributors, Inc., 1130 Cleveland
Road, Sandusky, OH 44870.
a velll, national accounts
managers; Vivian
E. orman, sc iate
sales representative; arole Weckesser,
enior als co
a tor; Jo Voigt, als
a tor; R i e owd, trade sals
88 Subtractive Woodworking by David Holzapfel
Furniture from logs and limbs
a toc; Claudia nn ss , a tlon
ssistant;
co
aa n do, ry . Tel.
co
(203) 42-8171.
3
Postmaster: Send address changes to The Taunton Press, Inc., PO Box 355, Newtown, CT 06470.
September/October 1985
4 Letters
Blilor
Paul Bertorelli
Arl Direelor
Roland Wolf
Articles
Paul , publsher; Janice A. n,
a te publisher; ale Brown, t or
of
o , oonl a; s , of­
n e Y. t: r o, in
s, a te ditor; io e mm,
isl.ot B , i buion ·
Se sions, S18 for one
n t.
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Leters
(WW #52) but think he's a little hard on the Record-the one
shelves, they just don't look right. Neither do hidden supports­
we're generally more comfortable knowing how things are held
up. Thus I choose a straight-grained cutoff about 1 z in. long
and split it into half-inch square pegs, six per shelf. I whittle
one end round for tapping into half-inch blind holes drilled
into the uprights. I chamfer the visible end to match the cham­
fered edge of my shelves. Since the lumber I spare for shelves
is rarely flat, one rear peg rotated in its hole will cancel any
wobble. I drill two holes in the underside of each shelf just
back of the rear pegs for two more pegs, to remove any risk of it
accidentally sliding forward. -Larry Green, Bethel, Conn.
with the gull wings and screw adjusters. The point of the
raised handles is not perversity on the manufacturer's part but
so you can work flat or slightly dished surfaces without rap­
ping your knuckles on the wood. I also like the convenient
thumb rests on the Record and the ease and delicacy with
which the blade can be adjusted-all without searching around
for a screwdriver. After each adjustment I always snug the
screws down; this keeps the iron in place and prevents rattling.
When working an edge
1 in. wide or less, I set the blade frac­
tionally deeper on one side than the other. Then I can vary the
depth of cut by sliding the shave sideways. One way to over­
come spiteful grain is to skew the spokeshave about 45° to the
line of travel. The blade cuts cleaner because it's slicing
through the fibers.
Incidentally, with the British pound still gasping for breath
all Record tools are a pretty good buy.
-Simon Watts, LaHave Islands, NS.
In your May issue I read the article on small planers and I am
fa miliar with all the machines tested. I am currently using two
of them, the Makita and the Williams and Hussey. I agree with
some of the criticisims David Sloan pointed out, but any evalu­
ation of a machine is inadequate when tested over a short span
by one user. Some objections are easy to correct. The Makita
did seem too low, so I built a simple wood base with casters.
This makes it easy to move around the shop and I don't have
to get on my knees when using it.
I think Sloan would like the Williams and Hussey machine a
lot more if he had purchased the power-feed model direct
from Williams and Hussey. There is no reason for the machine
not to power feei properly when everything is set up correctly.
I admit to not liking either the Makita or the Williams and
Hussey machine very much when I first started using them,
but given a little time to learn how to
use them, I would not want to be with­
out them in my shop.
-John Leipjert, Binghamton, NY
The adustable-throat spokeshave is a misunderstood orphan,
not a "sucker-born-a-minute" tool as author Podmaniczky sug­
gests. You can adjust the thickness of the shaving from micro­
scopic to humongous and back again with the turn of a single
screw with no need for lateral adjustment-very handy when
doing such jobs as working up the edge of a disc, where you
must cut across end grain one minute and long grain the next.
To set up one of these shaves, sharp­
en the blade with a straight-across
edge, no crown. Close the throat down
as small as possible and lock the blade
in place projecting just enough to take
a very thin shaving. Be sure the blade
projects equally across its width. That's
all there is to it.
The Kunz adjustable-throat spoke­
shave is a clumsy tool but it's the only
one currently in production and can be
made to work. You'd be best off watch­
ing the flea markets for an old Stanley
o. 54, which has straight handles. It's
neat to replace the adjustment screw
with a knob so you can ride the setting
with your thumb as you work.
Podmaniczky prefers to push his
spokeshave but I prefer to pull for the
same reason it is awkward to push a
garden rake. But as with all woodwork­
ing tools, to each his own.
-Richard Starr, Thetford Center, Vt.
The Grizzly comes with one spring on
the chip breaker, as David Sloan stated.
However, the cast frame is drilled and
tapped for two additional springs. I
made two springs from an old handsaw
and my planer now has three. The mo­
tor mount and pulleys will accept a
standard NEMA-frame American motor
but my Taiwanese motor has been op­
erating for one year with no problems.
I have rough planed 8/4 rock maple
and have never had to push hard to start
the work. Also, no snipes. I'm im­
pressed and pleased with my Grizzly.
-G. . Leediker, Baytown, Tex.
In the summer 1977 issue, Bruce Hoad­
ley referred to adhesive shelf-life and
the industry practice of not dating glue
containers. I recently had an experi­
ence that really brought these aspects
of glue-up into sharp and painful focus.
Having built a good many acre-feet of
bookshelf myself, I concur with Wayne
Somers' comments regarding shelf
spans and the need for a dust-catching
roof (Letters,
WW #53). Sometimes,
however sagless, a 24-in. span simply
does not look or feel right. My solution
has been to hang the expense and use
8/4 lumber for both uprights and
shelves. It will span five feet of ency­
clopedia or old magaZines without no­
ticeable droop.
I'd also like to add to the discussion
in Methods of Work about ways to hang
shelving. I don't like metal hangers or
round pegs, for with square-edged
I had completed the glue-up of a
dozen panels for a set of cherry office
furniture. The adhesive was Franklin
Liquid Hide glue. Gluing was done at a
temperature in excess of 75°F and
clamping pressure was applied for at
least eight hours. I had purchased the
glue about a year ago and it carried no
warning that shelf-life was critical for
successful use. The glue seemed fairly
runny, but I chalked that up to the heat
in the shop. (Turns out that was a clear
sign that the glue was bad.) My first
The lingerie cabinet on the back cover of
WW #48 caught my eye and it was a
real inspiration. My piece has six full ex­
tension drawers with bird's-eye maple ve­
neer on the sides. The drawerfronts are
Honduras mahogany as are the vertical
dowels, which serve as drawer pulls.
4
Fine Wo odworking
I share Michael Podmaniczky's enthusiasm for the spokeshave
-Randy Locascio, Greenwich, Conn.
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