listopad1998.PDF

NOVEMBER

1998

2k GATE PROJECT P.1219

CROSS PEEN HAMMER P.1226

POWER HAMMER SWAGE P.1228

#99, NOVEMBER 1998

1yr. $60.00 (U.S. funds only). Published by Jerry Hoffmann, Blacksmith's

Journal, 300 Cedar St, PO Box 193, Washington MO 63090. Periodicals

postage paid at Washington, MO. POSTMASTER: Send address changes to

Blacksmith’s Journal, 300 Cedar St, PO Box 193, Washington, MO 63090.

The Blacksmith's Journal and its staff does not manufacture, warrant, guar-

antee, or endorse any of the tools, materials, instructions or products con-

tained in any articles or features in the Blacksmith's Journal. The

Blacksmith's Journal disclaims any responsibility or liability for damages or

injuries as a result of any construction, design, use, manufacture or other

activity undertaken as a result of the use or application of information con-

tained in any articles or features in the Blacksmith's Journal. The

Blacksmith's Journal assumes no responsibility or liability for the accuracy,

fitness, proper design, safety or safe use of any information contained in

the Blacksmith's Journal.

Editor/Publisher

Jerry Hoffmann

Illustrations

Jerry Hoffmann

Operations Management

Office Productions

Printing

John Miller Publishing Co.

The Blacksmith's Journal, A Monthly Journal of Illustrated

Techniques, (ISSN 1051 6220) is published in monthly supplemental form

for $32.00 per year within the United States. Canada 1yr. $40.00; Overseas

Phone: (314) 239-7049

Mail: P.O. Box 193, Washington Mo 63090

E-mail: journal@mail.usmo.com Internet: www.blacksmithsjournal.com

Volume 1, August 1990 - July 1991

#0 Basket Handle / Lap Weld / Tool Handle

#1 Forging 1/2" x 11/2" Channel Iron

#2 Coal Forge / Flat Jaw Tongs / Drawings

#3 Cave Fire / Box Joint Tongs / Drawings

#4 Gas Forges / Box Jaw & Bolt Tongs / Drawings

#5 Stock / Basics / Damascus Leaf / Drawings

#6 Upsetting / Punching / Drawings

#7 Basics / Tooling / Split & Twist / Poker

#8 Square Corners / Layout Drawings

#9 Blacksmith's Helper

#10 Eye Punch / Cross Peen Hammer / Ladder Twist

#11 Heat Treatment / Square Punch / T Weld

Volume 2, August 1991 - July 1992

#12 Scrolls / Bending Fork / Scroll Jig

#13 Snub End Scrolls / Scrolls Made in a Vise

#14 Fishtail Scroll / Flair Scroll / Pattern Scroll / Split Scroll

#15 Door Latch / Hooks

#16 Twisting Wrench / Twisting / Diamond Twist

#17 Tongs , Round Stock / Split Basket Twist / Folded Leaf

#18 Fireplace Shovel / Collar / Shovel Blade / Shovel Form

#19 Channel Collar / Rivet Tools / Rivets Tenons / Drill Press

#20 Finial / Decorative Laminations / Stock Lengths

#21 Perspective Drawings / Skillet / Skillet Handle

#22 1 & 2 Point Perspective / Hinge Eye / Door Hinge

#23 3 Point Perspective / Strap Hinge / Leaf Hinge

Volume 3, August 1992 - July 1993

#24 Hinge Journal / Keeper / Hinge Variations / Drop Latch

#25 Hardy Tools / Tool Holder / Shop Equipment & Layout

#26 Forging Tools / Hot Cut / Gate Pull / Hammer Handles

#27 Sign Frame

#28 Flag Holder / Letter Opener / Braided Handle / Finishes

#29 Bar Ornament / Bar Scroll / Split Flair Finial / Bar Splice

#30 Kitchen Utensils / Vessel / Vise Grip Modifications

#31 Boot Scraper / Baluster Joinery / Bar Splices

#32 Andiron / Fire Tool Stand / Tulip / Bending Stock

#33 Rope Pulley / Bending Forks / Grinder-Saw

#34 Square Knot / Angle Iron / Flue Block Forge

#35 Forged and Fabricated Railing

Volume 4, August 1993 - July 1994

#36 Fireplace Grate / Snub Tool / Dynamics / Roofing Hammer

#37 Street Sign / Forged Numbers

#38 Forged Numbers / Spring Latch / Twist Shear

#39 Shop Equipment / Cutting Torches / Blacksmith's Helper #2

#40 Sculptors' Chisels / Rings, Handles and Knobs

#41 Patterns / Barbs / Split Leaves / Rubik's Twist / Latch Plate

#42 Patterns / Ring / Quick Hardies / Rail Anvils

#43 Forged Ring

#44 Forged Ring / Arc Welds

#45 Forge Welding Tips / Headboard

#46 Fireplace Tools / Tool Holder / Doorknob

#47 Pipe Forging / Bar Twister

Volume 5, August 1994 - July 1995

#48 Picket Finials / Fences / Stringer Bracket / Post Installation

#49 Fence Installation / Fence Assembly / Quatrefoil

#50 Toilet Paper Stand / Towel Rack

#51 Power Hammer Restoration

#52 Fireplace Crane / Power hammer Dies

#53 Grill / Railing / Misc. Welds / Snub Upset

#54 Stair Railing Measurement / Railing Terminal

#55 Wall-mount Lantern

#56 Concealed Wiring / Chandelier / Candlestick / Hot Cutting

#57 Shutter Dog / Gutter Bracket / Spring Vise / Bar Weave

#58 Spiral Stairs / Spiral Stair Frame

#59 Grooving Tool / Treadle Hammer / Collar / Swing Arm Adjuster

Volume 6, August 1995 - July 1996

#60 Hardy Tool Blank / Weathervane

#61 Side Table / Furniture Leg

#62 Floor Lamp #1 / Floor Lamp #2

#63 Filing Vise / Fireback/Grate

#64 Blacksmiths' Tools

#65 Blacksmiths' Tools / Air Gate #1 / Air Gate #2 / Double Calipers

#66 The Creative Process / Rosettes

#67 Fireplace Doors / Rosettes / Curtain Holdback

#68 Chain / Anvil Stand / Linked Balusters

#69 Apple Hinge / Photo Gallery

#70 Thumb Latch / 2½" Flatter

#71 Ornamental Bell / Fabricated Panels / Continuous Scroll

Volume 7, August 1996 - July 1997

#72 Door Chime / Welded Faces and Edges

#73 Hinge Pintle / Door Stop / Hack Saw

#74 Hack Saw / Sawing Tips / Keepsake Box

#75 Keepsake Box / Rails and Molding

#76 Damascus Basics / Patterns / Hinge / Spiral / Picture Frame

#77 Desktop Blacksmithing / Brazed Hinge / Power Hammer Tools

#78 Scale

#79 Mini Vise / Swage Blocks / Railing Post

#80 Pot Rack / Curb Bit

#81 Post and Railing / Fire Mop / Rein Clip

#82 Hossfeld / Forming Die / Welded Finial / Hammer Tech. / Tips

#83 Filing / Post Vise Stand / Door Latch

Volume 8, August 1997 - July 1998

#84 Door Latch / Decorative Chain / Square Corner

#85 Cone Shell / Spring Tool / Lap Joint

#86 Mail Box / 90° Bar Splice

#87 Grill / Serpent Head

#88 Coat Hooks

#89 Walkway Gate / Tool Steel Identification Guide

#90 Firescreens

#91 Ornament / Surface patterns / Railing / Welded Square Corner

#92 Hand Wheel / Fabricated Posts / Door Knocker

#93 Hosta Leaf / Gate Handle / Thorn Twist

#94 Desk Lamp / Anvil Accessories

#95 16oz. Claw hammer / Rose / Angled Tenon

Volume 9, September 1998 - October 1998

#96 Headboard / Wrapped Collars & Joinery

#97 ABANA 2k Gate Project / Wrenches / Improved Hinge Pentle

#98 Bridge/ Upsetting Tool / Size Gauge / Vise Blocks / Magician #3

1220

ABANA 2k GATE PROJECT

This is the third in a series of features about the ABANA 2000 Gate Project. The first installment was

in the July ‘98 issue, and the second installment was in the September ‘98 issue. The Blacksmith’s

Journal’s coverage of this project is a voluntary effort, and all the proceeds from the sale of the gate at

the conference go to ABANA

Many of the details of the design presented in the September issue are shown this month, including

details of the “postless” hinge system. However, these drawings can’t be finished until a scale model is

fabricated and resulting changes made. The full-scale gate will actually be an enlarged copy of this model

without some of its hand forged features. For example, forging the tops of the back bars from stock 1/8

actual size will be easy to do on the model, but impractical to do on the full-size version. The full-size

result will be a reflection of an actual hand-forged element without necessarily being one. Other ele-

ments, such as the slot-punched 7/8” round bars emerging from the back bars, will be hand forged at full

scale. Additional features include FAAC swing gate operators located below a driveway plate mounted

to a reinforced concrete base. (The hinge system is self supporting and actually needs no foundation

until permanent installation is made). An adjustable system of gate stops acting on the back bar elimi-

nates the need for a stop in the middle of the driveway. A drop bar latch mechanism is included to allow

manual locking when the gate operators are not in use. Following are plans and design details.

GATE OPERATOR DETAILS

THE HYDRAULIC GATE OPERATORS MOUNT IN BAYS

BELOW THE DRIVE PLATE SURFACE. GATE STOPS

INTEGRATED INTO THE DRIVEWAY PLATE DESIGN

STOP THE GATES IN OPEN OR CLOSED POSITIONS. (A

PRESSURE SENSITIVE SWITCH IN THE HYDRAULIC

SYSTEM TURNS THE OPERATOR OFF WHEN IT BUILDS

UP PRESSURE AGAINST THE STOP).

BLACKSMITH’S JOURNAL 1221

GATE LATCH DETAILS

LATCH

DROP BAR

IN THE LOCKED POSITION, THE DROP

BAR ENGAGES THE DRIVE PLATE AT

THE BOTTOM OF THE GATE AND THE

LATCH CAPTURES THE EDGE OF THE

OTHER GATE LEAF.

IN THE UNLOCKED POSITION, THE DROP

BAR IS RAISED AND THE LATCH

SWINGS INTO THE LOCK BOX. A LOCK-

ING DOG KEEPS THE BAR UP FOR

AUTOMATIC GATE OPERATION.

THE LOCK BOX AND ASSOCIATED

COMPONENTS ATTACH TO THE

EDGE AND BOTH FACES OF THE

GATE LEAF.

1222 #99 NOVEMBER 1998

BLACKSMITH’S JOURNAL 1223

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