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Issue97.qxd
SEPTEMBER
1998
OPEN END WRENCH P.1199
ABANA 2k GATE PROJECT P.1197
ADJUSTABLE WRENCH P.1201
IMPROVED HINGE PINTLE P.1206
97
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#97, SEPTEMBER 1998
1yr. $60.00 (U.S. funds only). Published by Jerry Hoffmann, Blacksmith's
Journal, P.O. Box 193, Washington MO 63090. Application to mail at peri-
odicals postage rates is pending at Washington, MO. POSTMASTER: Send
address changes to Blacksmith’s Journal, PO Box 193, Washington, MO
63090. The Blacksmith's Journal and its staff does not manufacture, war-
rant, guarantee, or endorse any of the tools, materials, instructions or prod-
ucts contained in any articles or features in the Blacksmith's Journal. The
Blacksmith's Journal disclaims any responsibility or liability for damages or
injuries as a result of any construction, design, use, manufacture or other
activity undertaken as a result of the use or application of information con-
tained in any articles or features in the Blacksmith's Journal. The
Blacksmith's Journal assumes no responsibility or liability for the accuracy,
fitness, proper design, safety or safe use of any information contained in
the Blacksmith's Journal.
Editor/Publisher
Jerry Hoffmann
Illustrations
Jerry Hoffmann
Operations Management
Office Productions
Printing
John Miller Publishing Co.
© 1998 Jerry Hoffmann, Blacksmith's Journal
The Blacksmith's Journal, A Monthly Journal of Illustrated
Techniques, (ISSN 1051 6220) is published in monthly supplemental form
for $32.00 per year within the United States. Canada 1yr. $40.00; Overseas
Phone: (314) 239-7049
Mail: P.O. Box 193, Washington Mo 63090
E-mail: journal@mail.usmo.com Internet: www.blacksmithsjournal.com
Volume 1, August 1990 - July 1991
#0 Basket Handle / Lap Weld / Tool Handle
#1 Forging 1/2" x 11/2" Channel Iron
#2 Coal Forge / Flat Jaw Tongs / Drawings
#3 Cave Fire / Box Joint Tongs / Drawings
#4 Gas Forges / Box Jaw & Bolt Tongs / Drawings
#5 Stock / Basics / Damascus Leaf / Drawings
#6 Upsetting / Punching / Drawings
#7 Basics / Tooling / Split & Twist / Poker
#8 Square Corners / Layout Drawings
#9 Blacksmith's Helper
#10 Eye Punch / Cross Peen Hammer / Ladder Twist
#11 Heat Treatment / Square Punch / T Weld
Volume 2, August 1991 - July 1992
#12 Scrolls / Bending Fork / Scroll Jig
#13 Snub End Scrolls / Scrolls Made in a Vise
#14 Fishtail Scroll / Flair Scroll / Pattern Scroll / Split Scroll
#15 Door Latch / Hooks
#16 Twisting Wrench / Twisting / Diamond Twist
#17 Tongs , Round Stock / Split Basket Twist / Folded Leaf
#18 Fireplace Shovel / Collar / Shovel Blade / Shovel Form
#19 Channel Collar / Rivet Tools / Rivets Tenons / Drill Press
#20 Finial / Decorative Laminations / Stock Lengths
#21 Perspective Drawings / Skillet / Skillet Handle
#22 1 & 2 Point Perspective / Hinge Eye / Door Hinge
#23 3 Point Perspective / Strap Hinge / Leaf Hinge
Volume 3, August 1992 - July 1993
#24 Hinge Journal / Keeper / Hinge Variations / Drop Latch
#25 Hardy Tools / Tool Holder / Shop Equipment & Layout
#26 Forging Tools / Hot Cut / Gate Pull / Hammer Handles
#27 Sign Frame
#28 Flag Holder / Letter Opener / Braided Handle / Finishes
#29 Bar Ornament / Bar Scroll / Split Flair Finial / Bar Splice
#30 Kitchen Utensils / Vessel / Vise Grip Modifications
#31 Boot Scraper / Baluster Joinery / Bar Splices
#32 Andiron / Fire Tool Stand / Tulip / Bending Stock
#33 Rope Pulley / Bending Forks / Grinder-Saw
#34 Square Knot / Angle Iron / Flue Block Forge
#35 Forged and Fabricated Railing
Volume 4, August 1993 - July 1994
#36 Fireplace Grate / Snub Tool / Dynamics / Roofing Hammer
#37 Street Sign / Forged Numbers
#38 Forged Numbers / Spring Latch / Twist Shear
#39 Shop Equipment / Cutting Torches / Blacksmith's Helper #2
#40 Sculptors' Chisels / Rings, Handles and Knobs
#41 Patterns / Barbs / Split Leaves / Rubik's Twist / Latch Plate
#42 Patterns / Ring / Quick Hardies / Rail Anvils
#43 Forged Ring
#44 Forged Ring / Arc Welds
#45 Forge Welding Tips / Headboard
#46 Fireplace Tools / Tool Holder / Doorknob
#47 Pipe Forging / Bar Twister
Volume 5, August 1994 - July 1995
#48 Picket Finials / Fences / Stringer Bracket / Post Installation
#49 Fence Installation / Fence Assembly / Quatrefoil
#50 Toilet Paper Stand / Towel Rack
#51 Power Hammer Restoration
#52 Fireplace Crane / Power hammer Dies
#53 Grill / Railing / Misc. Welds / Snub Upset
#54 Stair Railing Measurement / Railing Terminal
#55 Wall-mount Lantern
#56 Concealed Wiring / Chandelier / Candlestick / Hot Cutting
#57 Shutter Dog / Gutter Bracket / Spring Vise / Bar Weave
#58 Spiral Stairs / Spiral Stair Frame
#59 Grooving Tool / Treadle Hammer / Collar / Swing Arm Adjuster
Volume 6, August 1995 - July 1996
#60 Hardy Tool Blank / Weathervane
#61 Side Table / Furniture Leg
#62 Floor Lamp #1 / Floor Lamp #2
#63 Filing Vise / Fireback/Grate
#64 Blacksmiths' Tools
#65 Blacksmiths' Tools / Air Gate #1 / Air Gate #2 / Double Calipers
#66 The Creative Process / Rosettes
#67 Fireplace Doors / Rosettes / Curtain Holdback
#68 Chain / Anvil Stand / Linked Balusters
#69 Apple Hinge / Photo Gallery
#70 Thumb Latch / 2½" Flatter
#71 Ornamental Bell / Fabricated Panels / Continuous Scroll
Volume 7, August 1996 - July 1997
#72 Door Chime / Welded Faces and Edges
#73 Hinge Pintle / Door Stop / Hack Saw
#74 Hack Saw / Sawing Tips / Keepsake Box
#75 Keepsake Box / Rails and Molding
#76 Damascus Basics / Patterns / Hinge / Spiral / Picture Frame
#77 Desktop Blacksmithing / Brazed Hinge / Power Hammer Tools
#78 Scale
#79 Mini Vise / Swage Blocks / Railing Post
#80 Pot Rack / Curb Bit
#81 Post and Railing / Fire Mop / Rein Clip
#82 Hossfeld / Forming Die / Welded Finial / Hammer Tech. / Tips
#83 Filing / Post Vise Stand / Door Latch
Volume 8, August 1997 - JuLY 1998
#84 Door Latch / Decorative Chain / Square Corner
#85 Cone Shell / Spring Tool / Lap Joint
#86 Mail Box / 90° Bar Splice
#87 Grill / Serpent Head
#88 Coat Hooks
#89 Walkway Gate / Tool Steel Identification Guide
#90 Firescreens
#91 Ornament / Surface patterns / Railing / Welded Square Corner
#92 Hand Wheel / Fabricated Posts / Door Knocker
#93 Hosta Leaf / Gate Handle / Thorn Twist
#94 Desk Lamp / Anvil Accessories
#95 16oz. Claw hammer / Rose / Angled Tenon
Volume 9, August 1998
#96 Headboard / Wrapped Collars & Joinery
1196
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ABANA 2k GATE PROJECT
The Following drawings are taken from a series of
ideas based around unusual hinge systems. In this
case the pivot point is hidden below ground result-
ing in a free standing “postless” gate. These sketch-
es show the progression of ideas ending in the
design on the following page.
ONCE THE BASIC CONCEPT
OF A FREE-STANDING GATE
WAS ESTABLISHED OTHER
IDEAS EMERGED. THE BACK
BAR ELEMENTS MIMIC ENDS
OF FLAT BARS FINISHED
OVER A ROUNDED EDGE OF
AN ANVIL. THE ANGLED TOP
OF THESE BARS LEAD INTO
A DESIGN SIMILAR TO THE
RAILING DESIGN ON P.671.
A SOLID PANEL
EMERGED AS CON-
TRAST TO THE LINEAR
DESIGN CREATED BY
THE BARS. EXTEND-
ING THE BARS INTO
THE PANEL SOFTENS
THE TRANSITION.
BLACKSMITH’S JOURNAL 1197
428734568.011.png
THE MASSIVE BACK BARS HELP BALANCE
EACH WING THUS TAKING LATERAL
STRESS OFF THE BEARINGS MAKING THE
GATE EASIER TO OPEN AND CLOSE.
1” STOCK
2” STOCK
BACK BAR SECTION
FLANGE
BEARING
2” SHAFT
HOUSING
BEARING
CARRIER
BEARING
DRIVEWAY
SURFACE PLATE, RECTANGULAR TUBING,
BEARING HOUSING AND GUSSETS MAKE UP
A BELOW DRIVEWAY STRUCTURE SET IN
REINFORCED CONCRETE.
SEE P.1182 FOR PREVIOUS UPDATE.
NEXT UPDATE: WORKING OUT THE
DETAILS AND MAKING FINAL DRAWINGS.
1198 #97 SEPTEMBER 1998
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307-1
OPEN END WRENCH
METHOD 1
START WITH TOOL STEEL OR SPRING
STOCK ROUGHLY 3 TIMES WIDER THAN IT
IS THICK (3/16 x 5/8, 1/4 x 3/4, 3/8 x 1,
ETC.) AND SPLIT ONE END.
307-2
307-3
MARK THE
INSIDE OF EACH
LEG FOR BEND-
ING TO FIT
DESIRED SIZE
BOLT, AND
BEND.
60°
SPREAD THE SPLIT
LEGS AS SHOWN.
60°
307-4
SQUEEZE
AGAINST APPRO-
PRIATE SIZE
STOCK.
307-5
TRIM AND DRAW OUT
THE HANDLE.
BLACKSMITH’S JOURNAL 1199
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