0086.pdf

PRICE. SERVICE. FREE DELIVERY .

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JET TABLE SAWS

• f •• ..'

E 'UBBE DISPAY

'INCHES PER FOT

·E R CENTf

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RTLEVEL

1581VS-JIGSAW

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• 4

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127

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121

126

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164

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CALL:

IN CALIFORNIA:

FAX:

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QUANTITIES LIMITED AT ABOVE PRICES. ORDERS SHIPPED FRO M SANTA ROSA, CA .. SMYRNA. TN. TACOMA, WA.

191. SANTA ROSA TOOL AND SUPPLY, INC.

I_II.�I

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8 STATES. CALifORNIA RESIDENTS, ADD APPROPRIATE SALES TAX.

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PRICES SUBJECT TO CHANGE WITHOUT NOTICE. COPYRIGHT

CALL US. WE ALWAYS TRY TO MEET COMPETITIVE PRICES.

1651 PINER RD, 0 SANTA ROSA. CA 95403 ERVING THE INDUSRIL AND HOMEOWNES MRT ICE 14

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________

-=January/February 1991

DEPRTMENTS

4 Letters

14 Methods of Work

Cutting precise miters; parabola marker; wireless vacuum switch

& Answers

Waxing cast iron; inlaying lead; keeping finishes from freezing

22 Questions

32 Folow-up

More on camphorwood; lathe guards; more sources of supply

Cleaning your

u s collet socket s a vial part of

112 Index to issues 80 through 85

116 Evens

120 Books

122 Notes and Comment

A dream shop; kinetic sculpture; woodworking shows

tuning this shop workhorse. Mark Duginske tells

how on p. 56. Cover: Alec McCurdy's music cabinet

blends tadition and uniqueness (article on p. 54).

Photos above and cover by Sandor Nayszalanczy.

RTICLES

42 Wall-to-Wall Built-in Cabinets byJohn M. Foster

Modular approach brings a big job down to size

ug jng Editor Jim Boesel

Editor Dick Burrows

Art Djredor Kathleen Rushton

Assori"te Editor Sandor Nagyszalanczy

Assst"nt Edjtors Charley Robinson,

Gary Weisenburger

Copy Editor Carolyn Kovachik

Assst"nt Art Djredor Aaron Azevedo

Edjtori"' Asist"nt Alec Waters

Editori"' Secret"y Claire Warner

Contributjng Editors Tage Frid,

R Bruce Hoadley,

n g a living rom our crat by Steven and Debra Gray

50 Cratsmanship in Britain by Dick Burrows

Contemporary makers show their syle

48 Ea

Christian Becksvoort, Michael Dresdner

Consultjng Editors George Frank, Richard E. Preiss,

Norman Vandal

Methos of Work Jim Richey

Indexer Harriet Hodges

54 Alec McCurdy's Music Cabinet by Sandor Nagyszalanczy

Traditional composition in English walnut

56 Tuning Your Router by Mark Duginske

Maintenance and tips for top peformance

Publisher John Lively

M"rketjng Djredor James P. Chiavelli

Cjrcul"tjon Assist"nt Brenda Hamilton

CopylProdudjon Editor Christy McCormick

M"rketjng Assist"nt Sherry Duhigg

Publjc Rel"tjons M"n"ger Donna Pierpont

Tele,"rketerICsto,er Se;'ce Lori Moir

Ad,jnistr"tjtle Secret"y Susan M. Clark

60 Building a Gate-Leg Card Table by Frank M. Pittman

Tackling curved rails and inlaid legs

65 Bleaching Wood by Michael Dresdner

A versatile solution for lightening wood and more

i ng CoordjlJlor Ka yn Mo n Simonds

(203)426-3434

66 Choosing the right bleach

68 Lathe Duplicators by Charley Robinson

Machines and aUachments for tuning multiples

eWoodworking is a reader-wrinen z ine. We welcome

74 Faster Than the Driven Snow by Scott Dickerson

Building a Cape racer sled

Adlertisjng Secret"y Jennifer Dunbar

n uscripts, photographs and idas from our rad

ers, amateur or professional. We'll acknowledge all submissions

and return those we can't publish. Send your contributions to

Fax.

FineWoodworking, Box 5506,N tn ,COll.06470-5506.

76 Cabinet Door Frames by Joseph Beals

Machine methods for strong constuction

FineWoodworking magazine remains in tlle authors, photog

FineWoodworking

80 Routing Rectangular Recesses by Ralph]. Harker

Circular templates make setup easy

FineW d king (ISSN 0361· 3453) is published bimonthly, January, March, May.

raphers and artists, unless otherwise indicated. They ve

granted publication rights to

r 6470.

82 Variations on a Four-Drawer Chest by Tage Frid

Divergent details make all the difference

T 06470, and

J 991 by The Taunton Press, Inc. No reproduc

tion without permiSSion of The Taunton Press, Inc. Fine Woodworking@ is a regis·

tered trademark of The Taunton Press, Inc.

Subscriptionrates: United States and

possessions, 525 for one year, 545 for cwo years,

86 Replicating Stamped Brasses by Jonathan Thornton

Fiberglass copies for missing originals

S66 for re years; Canada and other

countries, 530 or one year, 555 or cwo years, S80 for three years (in U.s. doUars,

please). Single copy, 54.95. Single copies outside U.S. and

additional mailing oices. Copyright

sss iOs: U.K, £2.95; other

r iption Dept., The Taunton Press,

88 Making Elliptical Mirror Frames by Len Schmidt

Molding a profile on a curved surfa ce

Oox 556, Newton, r 647"556. Addrss ll co n dence to the appropri

ate dep

m ent (Subcription, EditOrial, or Advertising), The Taunton Prss, 63 outh

d y , OH 44870.

countries and o

ions, S5.95. end to Su

91 Craig Nutt by Gary Weisenburger

Combining humor and a bit of cayenne

Postmaster: Send address changes to Fine Woodworking, The Taunton Press, Inc., PO Box 5506, Newtown, T06470-5506.

tand distribution by

Easten News Distributors, Inc., 1130 Oeveland Road,

Fne

47 Making a Kaleidoscope by Steven Gray

A fa ncy toy to delight the ye

Adlertsjng S"'es M"n"ger Dick West

N"tjon"' Accounts M"n"ger Don Schroder

Assori"te Accounts M"n"ger Barney Barrett

Senjor S"'es Coordjn"tor Carole Weckesser

Adtl

Tel.(800)243-7252

proosals,

Title to the copyrights in the contributions appearing in

July. eptemer and Novemer, by The Taunton Press, Inc., Newtown,

Telephone (203) 426-8171. econd·c1ass ostage paid at Newtown,

n Street, Oox 556, Newt ,r 6470-556. U.s. n

Letters

#83.

All too many woodworkers feel they are practicing safe wood

working simply by putting on goggles and using push sticks, yet

they ignore the noise and respiratory hazards that exist in the

workshop. However, I felt the article omitted an important fact

by not discussing the approval numbers issued by the ational

Institute for Occupational Safety and Health ( IOSH) and the

Mine Safety and Health Administration (MSHA) that should be

stamped on d1e cartridge or ilter mask. These approval num

bers generally are TC-21C-xx, for particulate respirators (where

"xx" is a three-digit identifier for a particular model of respira

tor) and TC-23C-xx, for vapor cartridge filters.

The distinction between TC-21C and TC-23C is important be

cause it has been shown that small particulate matter, such as

wood dust and varnish spray droplets, can be caught by a partic

ulate respirator (filter masks), but pass through an organic vapor

caru-idge. The solvent vapors that evaporate from varnish spray

droplets will pass right through a filter mask, but not the organic

vapor cartridges. This leads me to make the following recom

mendations. When generating wood dust, it is best to use a lighter,

cheaper particulate mask with a TC-21C stamped on it. When

varnishing with a brush or cleaning up with organic solvents, it

will be necessary to use an organic vapor cartridge type respirator

with a TC-23C samped on it. When spraying inishes, both types of

protection are needed, and one should use an organic vapor car

tridge (TC-23C) with a spray paint preilter (TC-21C) snapped

over it, or if money is no object, an organiC vaporlHEPA (high

eficiency particulate absolute) filter combination cartridge.

HEPA is a particulate filter with a TC-21C approval number; un

fortunately, the approval number for the combination cartridge

is TC-23C. Lab Safety Supply Inc. (800-356-0722) is a distributor

of safety equipment. The company's free catalog contains piC

tures and explanations of several brands and classes of respira

tor equipment. -John

a teurs n g pro-Responding to Perry Younker's letter

s an amateur woodworker for only 1 Y2 years, I have produced

several pieces for profit. Each project (three tables, a gun cabinet

and a hutch) resulted from individuals seeing pieces I have built

for my home. The main point is this: if a person asks you to

build something, he/she is pleased with what they see. A simple

skill title-amateur, pro, hobbyist-has nothing to do with it.

What matters is that you, in that person's eyes, have produced

fine furniture. Sure, a hundred questions go tl-ough your mind,

but gracefully accept the compliment and conunission!

s a hobbyist, you have much more freedom on price than a

professional. Little overhead and not having to depend solely on

profits from commissions for income enable you to practically

"give it away." Remember, woodworking is a dynamic art and

we learn by doing. Don't shy away from seiling pieces because

you don't think you're ready. If a person asks, you're ready!

-Steve Cha

, South Burlington, Vt.

Advice for "paying projects" - I read, witl1 great interest, Perry

Younker'S letter about being asked to build his first "paying pro

ject." Having been an amateur woodworker for me past five

years, I too began getting requests for work. (Isn't that some

thing we all want to get?) Here are some ideas that have worked

for me and some advice on things to avoid.

One thing I've discovered is that it's difficult to get people to

pay you what you really should earn for your time. In order to

justiy the lower return,

. Messinger I, PhD., Bufalo, NY

I charge an amount equal to or greater

35m s i des - G eorge Levin's "Storage Box

for 35mm Slides" in WW

than whatever tool it is I wish to acquire next. So far, I've man

aged to equip my shop witl1 a jointer, router table and various

hand tools that I had coveted. I've also doubled the number of

my clamps and hand screws. I currently have my eye on a tl1ick

ness planer,

f I can ind the right project.

Storage box for

#84 demonstrates that he's a compe

tent woodworker, but as a photographic archivalist he needs

help. The life expectancy of color transparencies varies in rela

tive stability from 6 years to more than 50 years, when the slides

are kept in a reasonably safe environment. In a poor environ

ment, such as one that could be produced by wood and many

wood finishes, their stability could be measured in months.

Many museums and larger photographic agencies store slides

in baked enamel boxes, which can be kept in a frost-free freezer.

The rest of us ordinary mortals can do well by returning slides

to the cardboard boxes mey came in and storing the boxes in a

relatively inert photographic paper box. The non-polyvinyl chlo

ride binder pages sold in many photographic supply houses are

also excellent for storing slides.

For more information, I reconunend readers contact Light Im-

When discussing a project with potential clients, I ind it help

ful to ofer a number of options. And mere are a few important

points that must be settled before you quote a price: what type

of wood is preferred, do they want a style that matches or con

trasts with their present furniture, and will the piece be deliv

ered finished or unfinished. When you've gotten a good feel

for the clients' wants and needs, take the time to create as

professional a drawing or sketch as you can render. Clients are

more likely to U-ust you if you act like a professional. One of

my clients requested the plans, had them mounted and framed,

and hung them over the built-in cabinets I produced for her.

Whatever you do, don't start making sawdust until the clients are

sure that your sketch really represents what they want. You

g e; Grace AumuUer, Ydvid Blasko, Michael Capalbo, James

Chappuis, Linnea Ingram, Mary Ann Costagliola, Fred Monnes, Alice

Saxwn, Aswr Taylor, Robert Weinstein; Purchasing

BUrIONS

ia Koehler, ptlucllon assistant; Copy/Pro

duction: Ruth Dobsevage, manging editor, Petcr Chapman, Pamela

d uction ditors; Marketing: Jon Miller, director,

& Faciities:

William Schappert, manager; Lois Beck, o/ice-seroices supervisor;

john Zor, mail seroices; Chuck Hollis, maintenance forema.; Mark

Cole, assistant; Christopher Myers, buyer; Kathleen Costello,

Norma-Jean Taylor, cafeteria assistants; Subscription: Carole Ando,

ma ger; Connie Barczak, Donna Baxter, Bonnie Beardsley, Laura

Bishop, Marie Paw, Andrea Shorrock. Man acturing: Kathleen

Davis, director; Austin E. Starbird, prepress manager; Robert

�

ro ne, coy

i tr, Barbara

...by lw eumS

Fo w ear: Cheryl Clark, maage; o l Gee, dministrative

Co o rate Marketing: Dale Brown, coorate ls dic

e ting asistans; Fran i o, sere

ld, senior

, graphic s su v iso; Susan Kahn, staff photographer;

he Taunton ss : Paul Roman, sn t; janice A. Roman, vice

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ss an.

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o; n e Patterson, xecutie e tary.

o molion; Mary Beth Oeary, Deorah Baldwin, print d uc

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Buckalew, Eileen Hanon,

ss mange;

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n , poduction mal

ary.

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F lm ent &

d uc

s o; Susan Burke,

eaions: Tom Luxeder, director; Jane Torrence, seretary; Cir

s o; Lydia

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oi ng

president; Carolyn Kovaleski, administrative secretary; Roger

Bnes, design director.

duction manager/magazines; Diane Flan

Roger elia, snior

nn Colbert, Roxanne F mm et, P'.tricia

Patrick amontane, mangr, jerey Sherman, financial analyst;

Mary Sullivan, accounant; Carolyn Stiles, enior cost accounting

clrk; Carol Diehm, accouns payable

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n tatives; Customer ervice (Sub

scriber): Patrida MalouI; manager, Joyce McWilliam, mail

s manager; Margot

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tion production coodinator; Monica Bulson, assistant publication

applications specialist; Usa Carlson, ystems operator.

c ssing

supervisor; Nancy Schoch, senior customer service rep; jane

BOjno

Pavlik, secre

Personnel:

s o; Gloria Carson,

lion ssistants; Ridlard Booth, Deorah Cooper, Mark Coleman,

scanner operators; William Godfrey, aurene jakab, color

accounts pyable clerk; awrence Rice, crdit

i , Diane Hurvul, Barbara Lowe, Marylou Thompson; Custom

er Service (Trade): Ouistine Cosacchi,

Krikorian, senior collections clerk; Judith Rivera, Victoria Theobald,

collections clerks; Diana D'Onofrio, Elaine Yamin, senior ac

counting clerks; Dorothy Dreller, secretary.

Willi

n, clUmt services

operators; Dinah George, composiUoll ys

gy leBlanc, Denise Pascal, a entry; Distribution: Paul Seiold,

Kelsey, publisher; Marcie Seigel, administrative seretary; Deborah

Cannarella, editor; Deborah Fillion, book designer; Christine

Timmons, senior editor; jerey Beneke, associate editor; Andrew

Carol Marotti, manager; Linda Ballerini, Chris Lincoln, pesonnel

assistants; Denise DePaola, secretmy.

4 Fne Woodworking

Update on respiratos - I would like to voice my approval of

the excellent article "Dust and the Woodworker" in WW

pressions, 439 Monroe Ave., Rochester, N.Y. 14607; (800) 828-

6216 and request its booklet on the care and storage of color

slides and its archival supplies catalog.

-Robert Entwistle, Winter Park, Fla.

( WW

#84, p. 6), I would like to give a few words of encouragement.

concerning turning from an amateur to pro woodworker

O N

Schultz, assistant editor; Barbara Hudson, secretary; Videos: Craig

Umanof, associate producer; Thomas Menard, assistant producer;

ArtIProduction: Robert Dlah, manag1� Steven Hunter, art director;

Henry Roth, associate art director; Catherine Cassidy, Jodie Delohery,

assistant t directors;

Andrea Ond, manager, Philip

t Nielen, PC programme; Ellen Wolf, PC coordinator;

Sherill Kolakowski, computer support technician.

m; R

lion associates; Rosemary Pagel, pn·I

culation: Karen Cheh; Mary

Co:r O p is n ll

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DRIED IN OUR OWN KILNS. fOR fURNITURE OR CABI·

NETRY, MAKE YOUR CALL TO

A PRIORITY.

Drill Press Kit

$3.00 5& H -

Radial Saw Kit

$50.0

Add State Tax where applicable.

For Radial Saw state the make, model and shalt size.

G & W TOOL CO., INC.

� PPO. FREIGHT. in Cont. U.S. on oortable tools.

-- --- D

�

D ER SERVICE NO. 78

P.O. Box 691464· Tulsa, OK 74169· (918) 486-2761

Not responsible for typographical errors.

-E ;;;��t�O-.- I-I1-----

REDER SERVICE NO.

- 6 Species

P.O.BOK 128 fENG Y N T W N 42 99

MOULDINGS: Cut To Your Length

•

- 17 Sizes

E,4· 6 715 fX,8 4 · 6 719

In 2 Ft. Increments

Over 40 Profiles

CO·MATtC MACHtNERY CO., LTD.

DOWELS: 9 Species

• 1/4" to 4" Thickness

HARDWOOD LUMBER: 20 bf, Packages

WHOLESALE PRICES

WRITE FOR FREE BROCHURE

DALE STEVENS' WOODWORKS

10 Species

195 LOCUST DRIVE • FRANKFORT, KY, 40601

ORDERS: 1-800.245-9381

1-502·695·1438 (Fax) • Info.: 1·502·695·1421

D ER SERVICE NO. 95

i VISA'!

& Poper Science is now offering 0 course on video tape for the serious woodworker.

WOODWORKERS:

TAKE A COURSE IN WOOD TECHNOLOGY at NORTH CAROLINA STATE UNIVERSITYthru video IN YOUR HOME.

The Department of Wood

Enrollees are mailed six, 45-60 min. video presentations on WOOD TECHNOLOGY made by the NCSU focuhy.

Students review the videos ond supplementory wrilien materials, complete homework assignments, and mail

the completed assignments to NCSU. Their course coordinator then reviews each assignment ond returns them

with constructive comments. Subjects oddressed in the course include:

•

011 wrilien handout materials is 5129.95.

Structure of Wood

Properties of Wood 'Shrinkage and Swelling

5129.95. Make check payable to: N.C. State University.

Name

Wood, Water and The Environment

____________________

_____

_________

______

Gy, State, Zip

_______________

& PAPER SCIENCE

______

3-6 weeks for

Addr�s

•

phone _

mail to: VIDEO EDUCATION, DEPARTMENT OF WOOD

Please allow

January/February 1991 5

BOX BOOS

RALEIGH, NC 27695-805 PHONE: (919) 737-3181

moil delivery of the course

materials to you.

D ER SERVICE NO.

Natiol alaim d res for

�

SUGGESTED RETIL S12.95

$45.0

Wood Products and their application

All Participants successfully completing the course receive a Certificote of Recognition from North Carolina

Stote University. The cost of the course including the videos and

Enrollment is limited so early registration is encouraged.

Ple � nroll me in the vide0 ;' rse, Wood Technology, at North Carolina State University. Enclosed is my enrollment fee of

___

N.C. STATE UNIVERSIY

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