Yamaha YFM350 XP Warrior Supplementary Service Manual ENG By Mosue.pdf

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11616-15-09.pdf

YFM350XP

SERVICE MANUAL

LIT-11616-15-09

3GD-28197-16

SUPPLEMENTARY

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FOREWORD

This Supplementary Service Manual has been prepared to introduce new service and new data for

the YFM350XP. For complete information on service procedures, it is necessary to use this Supple-

mentary Service Manual together with the following manual.

YFM350XA SERVICE MANUAL: 3GD-28197-12

YFM350XE SUPPLEMENTARY SERVICE MANUAL: 3GD-28197-13

YFM350XJ SUPPLEMENTARY SERVICE MANUAL: 3GD-28197-14

YFM350XKC (for California) SUPPLEMENTARY SERVICE MANUAL: 3GD-28197-15

YFM350XP

SUPPLEMENTARY

SERVICE MANUAL

2001 by Yamaha Motor Corporation, U.S.A.

First Edition, May 2001

All rights reserved.

Any reproduction or unauthorized use

without the written permission of

Yamaha Motor Corporation, U.S.A.

is expressly prohibited.

Printed in U.S.A.

LIT-11616-15-09

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NOTICE

This manual was produced by the Yamaha Motor Company primarily for use by Yamaha dealers

and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one

manual, so it is assumed that anyone who uses this book to perform maintenance and repairs on

Yamaha machine has a basic understanding of the mechanical ideas and the procedures of

machine repair. Repairs attempted by anyone without this knowledge are likely to render the

machine unsafe and unfit for use.

Yamaha Motor Company, Ltd. is continually striving to improve all its models. Modifications and sig-

nificant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers

and will appear in future editions of this manual where applicable.

NOTE:

Designs and specifications are subject to change without notice.

IMPORTANT INFORMATION

Particularly important information is distinguished in this manual by the following notations.

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR

SAFETY IS INVOLVED!

WARNING

Failure to follow WARNING instructions could result in severe injury or death

to the machine operator, a bystander or a person inspecting or repairing the

machine.

CAUTION:

A CAUTION indicates special precautions that must be taken to avoid dam-

age to the machine.

NOTE:

A NOTE provides key information to make procedures easier or clearer.

EB001000

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HOW TO USE THIS MANUAL

CONSTRUCTION OF THIS MANUAL

This manual consists of chapters for the main categories of subjects. (See “Illustrated symbols”)

1st title 1 :

This is a chapter with its symbol on the upper right of each page.

2nd title 2 :

This title appears on the upper of each page on the left of the chapter sym-

bol. (For the chapter “Periodic inspection and adjustment” the 3rd title

appears.)

3rd title 3 :

This is a final title.

MANUAL FORMAT

All of the procedures in this manual are organized in a sequential, step-by-step format. The informa-

tion has been compiled to provide the mechanic with an easy to read, handy reference that contains

comprehensive explanations of all disassembly, repair, assembly, and inspections.

A set of particularly important procedure 4 is placed between a line of asterisks “ * ” with each proce-

dure preceded by “ ● ”.

IMPORTANT FEATURES

● Data and a special tool are framed in a box preceded by a relevant symbol 5 .

● An encircled numeral 6 indicates a part name, and an encircled alphabetical letter data or an

alignment mark 7 , the others being indicated by an alphabetical letter in a box 8 .

● A condition of a faulty component will precede an arrow symbol 9 and the course of action will fol-

low it.

EXPLODED DIAGRAM

Each chapter provides exploded diagrams before each disassembly section for ease in identifying

correct disassembly and assembly procedures.

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1

2

EB003000

ILLUSTRATED SYMBOLS

Illustrated symbols 1 to 9 are printed on the

top right of each page and indicate the subject

of each chapter.

GEN

INFO

SPEC

3

4

1

General information

CHK

ADJ

ENG

2

Specifications

3

Periodic checks and adjustments

4

Engine

5

6

5

Carburetion

6

Drive train

7

Chassis

CARB

DRIV

8

Electrical

9

Troubleshooting

7

8

CHAS

ELEC

–

+

9

0

Illustrated symbols 0 to F are used to identify

the specifications appearing in the text.

TRBL

SHTG

0

Filling fluid

A

Lubricant

B

Special tool

A

B

C

Torque

D

Wear limit, clearance

Engine speed

F Ω

, V, A

C

D

E

F

G

H

I

Illustrated symbols G to M in the exploded

diagrams indicate the types of lubricants and

lubrication points.

E

G

M

G

Apply engine oil

J

H

Apply gear oil

K L M

I

Apply molybdenum disulfide oil

J

Apply wheel bearing grease

B

LS

M

S

K

Apply lightweight lithium soap base grease

L

Apply molybdenum disulfide grease

Apply silicon grease

Illustrated symbols N to O in the exploded

diagrams indicate where to apply a locking

agent N and when to install a new part O .

N

O

LT

New

N

Apply the locking agent (LOCTITE )

O

Replace

E

M

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